Exhaust gas recirculation system for internal combustion engines

• US 4,226,222 A
• Filed: 04/11/1979
• Issued: 10/07/1980
• Est. Priority Date: 04/14/1978
• Status: Expired due to Term

• Current Assignee: Nippon Soken, Inc. (DENSO Corporation), Toyota Jidosha Kogyo Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Nippon Soken, Inc. (DENSO Corporation), Toyota Jidosha Kogyo Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Matsui, Takeshi, Nishimatsu, Akira, Kohama, Tokio, Kobashi, Kiyoshi, Nohira, Hidetaka, Ina, Toshikazu, Kawai, Hisasi
• Primary Examiner(s): Burns, Wendell E.
• Application Number:
  US06/030,606
• Time in Patent Office: 545 Days
• Field of Search: 123/119 A
• US Class Current: 123/568.2
• CPC Class Codes: F02D 41/0077 Control of the EGR valve or actuator, e.g. duty cycle, closed loop control of position EGR valve position sensor F02M26/48
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

In an exhaust gas recirculation system for an internal combustion engine, the flow quantity of exhaust gases recirculated from an exhaust pipe into an induction pipe through a recirculation pipe is controlled in relation to exhaust pressure in the recirculation pipe in accordance with pneumatic pressure defined by a value calculated in a digital computer taking account of negative pressure in the induction pipe and rotational speed of the engine.

Claims

1. In an exhaust gas recirculation system for an internal combustion engine having an induction pipe for conducting air-fuel mixture into a combustion chamber of said engine and an exhaust pipe for discharging exhaust gases from the combustion chamber therethrough, said system comprising:

a recirculation pipe leading said exhaust pipe to said induction pipe to recirculate exhaust gases into the combustion chamber of said engine therethrough;

first flow control means for controlling the flow quantity of exhaust gases through said recirculation pipe in accordance with changes of negative pressure applied thereto from said induction pipe in relation to exhaust pressure value appearing in said recirculation pipe at the upstream of said first flow control means; and

second flow control means for controlling the flow quantity of exhaust gases through said recirculation pipe in accordance with pneumatic pressure applied thereto, said second flow control means including first and second electrically operated valves to be selectively energized to apply the negative pressure and the atmospheric pressure respectively from said induction pipe and the exterior to said second flow control means to control the said pneumatic pressure;

an electric control apparatus for said system comprising;

a first detector for detecting rotational speed of said engine to produce a first electric signal indicative of the rotational speed of said engine;

a second detector for detecting negative pressure in said induction pipe to produce a second electric signal indicative of the negative pressure;

a third detector for detecting pneumatic pressure to said second flow control means to produce a third electric signal indicative of the pneumatic pressure;

a speed signal generator for producing an electric binary signal indicative of the rotational speed of said engine in response to the first electric signal;

an analog-to-digital converter for converting the second electric signal into an electric binary signal indicative of the negative pressure;

a digital computer for repetitively calculating an optimum value indicative of optimum pneumatic pressure to be applied to said second flow control means in accordance with the binary signals, said computer being programmed to calculate the optimum value from a function describing a desired relationship among an optimum value, rotational speed of said engine and negative pressure in said induction pipe;

a digital-to-analog converter for converting an electric binary signal indicative of the calculated optimum value into an electric analog signal;

a drive circuit for selectively energizing said first and second electrically operated valves in response to an output signal therefrom, said drive circuit including means for comparing a level of the third electric signal with first and second levels based on the electric analog signal to produce the output signal when the level of the third electric signal is out of a predetermined range defined by said first and second levels and to cease the output signal when the level of the third electric signal is in said predetermined range.

2. An exhaust gas recirculation system as claimed in claim 1, wherein said first electrically operated valve is disposed within a conduit connected between said induction pipe and said second flow control means;

and further comprising an orifice disposed within a bypass conduit connecting the exterior to a portion of said conduit between said first electrically operated valve and said second flow control means, said orifice serving to throttle the flow quantity of pneumatic fluid from the exterior therethrough.

3. An exhaust gas recirculation system as claimed in claim 1, wherein said second electrically operated valve is disposed within a conduit connected between the exterior and said second flow control means;

and further comprising an orifice disposed within a bypass conduit connecting said induction pipe to a portion of said conduit between said second electrically operated valve and said second flow control means, said orifice serving to throttle the flow quantity of pneumatic fluid to said induction pipe therethrough.

4. An exhaust gas recirculation system as claimed in claim 2, wherein said drive circuit includes a first voltage divider for producing a first divided voltage in accordance with the electric analog signal;

and a second voltage divider for producing a second divided voltage in accordance with the electric analog signal, the second divided voltage being lower than the first divided voltage by a predetermined value to define said predetermined range; and

wherein said means includes a first comparator connected to said first electrically operated valve for comparing the level of the third electric signal with the first divided voltage, said first comparator producing the output signal when the level of the third electric signal is higher than the first divided voltage, said first comparator ceasing the output signal when the level of the third electric signal is lower than the first divided voltage; and

a second comparator connected to said second electrically operated valve for comparing the level of the third electric signal with the second divided voltage, said second comparator producing the output signal when the level of the third electric signal is lower than the second divided voltage, said second comparator ceasing the output signal when the level of the third electric signal is higher than the second divided voltage.

5. An exhaust gas recirculation system as claimed in claim 3, wherein said drive ciucuit includes a first voltage divider for producing a first divided voltage in accordance with the electric analog signal;

and a second voltage divider for producing a second divided voltage in accordance with the electric analog signal, the second divided voltage being higher than the first divided voltage by a predetermined value to define said predetermined range; and

wherein said means includes a first comparator connected to said second electrically operated valve for comparing the level of the third electric signal with the first divided voltage, said first comparator producing the output signal when the level of the third electric signal is lower than the first divided voltage, said first comparator ceasing the output signal when the level of the third electric signal is higher than the first divided voltage; and

a second comparator connected to said first electrically operated valve for comparing the level of the third electric signal with the second divided voltage, said second comparator producing the output signal when the level of the third electric signal is higher than the second divided voltage, said second comparator ceasing the output signal when the level of the third electric signal is lower than the second divided voltage.

6. An exhaust gas recirculation system as claimed in claim 1, wherein said second flow control means includes a servomotor having a housing, a spring-loaded flexible diaphragm disposed within said housing to subdivide the interior of said housing into a pair of chambers, one of said chambers being connected to the exterior, the other being connected to said induction pipe through said first electrically operated valve and to the exterior through said second electrically operated valve, a control valve provided within said recirculation pipe and coupled to said diaphragm through one of said chambers to control the flow quantity of exhaust gases therethrough.