Hand cranked electrical power source

• US 4,227,092 A
• Filed: 11/30/1977
• Issued: 10/07/1980
• Est. Priority Date: 11/30/1977
• Status: Expired due to Term

• Current Assignee: The United States Of America As Represented By The Secretary Of The Army
• Original Assignee: The United States Of America As Represented By The Secretary Of The Army
• Inventors: Campagnuolo, Carl J., Scheinine, Leon, Mayercik, Paul M.
• Primary Examiner(s): Skudy, R.
• Application Number:
  US05/855,859
• Time in Patent Office: 1,042 Days
• Field of Search: 310/80, 310/82, 310/83, 310/75 R, 310/75 A, 310/75 B, 310/75 C, 310/75 D, 310/67 A, 310/156, 310/261, 310/264, 310/265, 74/640, 74/798, 74/801, 74/804, 322/17, 322/38, 322/40, 322/42, 290/1 R, 290/DIG. 11, 290/1 C, 318/102
• US Class Current: 290/1.00C
• CPC Class Codes: H02K 7/116 with gears
• CPC Class Codes: H02K 7/1861 driven by animals or vehicles H02K7/1853 takes precedence

Abstract

A hand-cranked power source intended for use in emergency situations to grate electrical energy. The power source features a lightweight construction as well as the ability to generate a reasonable amount of power. The preferred embodiment couples an input drive shaft to a harmonic drive system having a high speed output shaft. Upon the output shaft are preferably mounted samarium cobalt magnets forming the rotor of a three phase alternator. The output of the alternator may be utilized to power a field device, such as a radio, or the like, or may be used to charge fast-charging batteries.

Claims

1. Apparatus for generating electrical power, which comprises:

a relatively low-speed input shaft and a relatively high-speed output shaft,

means for manually rotating said input shaft,

harmonic drive means including a circular spline, a flexspline and a wave generator, said output shaft being rigidly connected to said wave generator,

magnetic rotor means connected to rotate with said high-speed output shaft, and

stator means positioned about said rotor means for generating electrical energy in response to rotation of said rotor means,

wherein said rotor means and said stator means are arranged concentrically within said flexspline of said harmonic drive means.

2. The apparatus as set forth in claim 1, wherein said means for manually rotating said input shaft comprises a pair of handles, one connected to each end of said input shaft.

3. The apparatus as set forth in claim 1, wherein said harmonic drive means comprises:

a ring-shaped circular spline directly coupled to said input shaft so as to rotate therewith and having a plurality of fine teeth formed on its inner surface;

a substantially cylindrical flexspline having an end with a plurality of fine teeth formed thereon and positioned within said circular spline, the number of teeth on said flexspline different from that on said circular spline; and

a wave generator positioned within said flexspline and comprising an elliptical ball-bearing assembly to which said high speed output shaft is rigidly connected.

4. The apparatus as set forth in claim 3, further comprising a casing through which said input shaft extends and for containing said harmonic drive means, said magnetic rotor means and said stator means.

5. The apparatus as set forth in claim 4, wherein said flexspline and said stator means are rigidly connected to said casing so as to be stationary therewith.

6. The apparatus as set forth in claim 4, wherein said casing includes first bearing means for supporting said input shaft, and second bearing means for supporting said high speed output shaft.

7. The apparatus as set forth in claim 6, wherein said casing includes a substantially cylindrical side wall and a pair of end plates, each of said end plates having a bearing sleeve through which said input shaft extends and in which said first bearing means are mounted.

8. The apparatus as set forth in claim 7, and further comprising a housing for said stator means rigidly mounted to one of said end plates and surrounding said rotor means and said output shaft, said second bearing means being positioned between said high speed output shaft and said housing.

9. The apparatus as set forth in claim 8, wherein said flexspline includes an end wall mounted between said one of said end plates of said casing and said housing.

10. The apparatus as set forth in claim 1, wherein said magnetic rotor means comprises a samarium cobalt magnet attached to the outer surface of said high speed output shaft so as to rotate therewith.

11. Apparatus as in claim 1, wherein said input shaft is positioned concentrically within said output shaft.