Apparatus for removing and installing batteries

• US 4,227,463 A
• Filed: 03/27/1978
• Issued: 10/14/1980
• Est. Priority Date: 03/27/1978
• Status: Expired due to Term

• Current Assignee: Pflow Industries, Inc.
• Original Assignee: Pflow Industries, Inc.
• Inventors: Pfleger, Robert H.
• Primary Examiner(s): Love, John J.
• Assistant Examiner(s): Weaver, Ross
• Application Number:
  US05/890,362
• Time in Patent Office: 932 Days
• Field of Search: 104/34, 104/172 B, 104/172 BT, 104/48, 104/135, 104/165, 214/38 BA, 214/512, 254/2 C, 187/8.59, 187/8.69, 187/17, 198/731, 414/347, 414/518
• US Class Current: 104/34
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 2001/0483 from the front
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B66F 9/0754 Battery removal arrangements
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations

Abstract

An apparatus for removing and intalling batteries from equipment, such as a lift truck. The apparatus includes a mobile frame and a bed is mounted for vertical movement on the frame so that the bed can be moved to a position at the same level as the floor of the battery compartment in the lift truck. A pair of parallel drive chains are mounted for endless travel on the bed, and a coupling is carried by the chain and is adapted to engage a strap which encircles the base portion of the battery. By operating the chains, the battery can be withdrawn from the vehicle onto the bed, and the unit carrying the battery can then be moved to a recharging area where the battery is pushed from the bed onto a recharging rack. To raise and lower the bed, a floating cylinder unit is located within the upper horizontal frame member and is connected to one side of the bed. The cylinder unit acts in conjunction with a crossover levelling mechanism to raise and lower the bed while maintaining the bed in a level attitude regardless of the position of the load on the bed.

Claims

1. An apparatus for removing an article from a compartment, comprising a supporting frame, a bed mounted on the frame and having a surface to support the article in longitudinal movement, elevating means for moving the bed vertically relative to the frame to position the bed substantially flush with the bottom of the compartment, chain drive means mounted for movement in a longitudinal direction on the bed, and coupling means including a rigid arm removably connected to the chain drive means and extending longitudinally of the bed, means for mounting the arm for vertical removal from said chain drive means, whereby said arm can be connected at any location on the drive chain means, said coupling means including a downwardly extending coupling member connected to the outer end of the arm, said arm being movable to a position longitudinally beyond the bed to enable the coupling member to engage an abutment on an article located within the compartment, operation of said drive means in one direction acting to pull the article from the compartment and operation of the drive means in the opposite direction acting to push the article into the compartment.

2. The apparatus of claim 1, wherein said drive means includes a pair of generally parallel chains and a cross member connecting said chains, said arm connected to said cross member.

5. The apparatus of claim 1, wherein said article comprises a battery, and said apparatus includes a strap encircling said battery, said coupling member is disposed to engage said strap.

6. The apparatus of claim 5, wherein said strap is provided with a slot and said coupling member defines a hook to engage the slot.

3. An apparatus for removing an article from a compartment, comprising a supporting frame, a bed mounted on the frame and having a surface to support the article in longitudinal movement, elevating means for moving the bed vertically relative to the frame to position the bed substantially flush with the bottom of the compartment, chain drive means mounted for movement in the longitudinal direction on the bed and located beneath said surface of the bed, and coupling means to connect the chain drive means to the article whereby movement of the chain drive means acts to move the article from the compartment onto said bed, said chain drive means including a pair of generally parallel chains and a cross member connecting said chains, said coupling means including an arm having a pair of spaced feet disposed to straddle said cross member, engagement of said feet with said cross member providing a removable connection between the coupling means and the chain drive means.

4. The apparatus of claim 3, wherein said arm is located at a level above said chains, said coupling member being disposed on the outer extremity of said arm and defining a hook to engage the article.

7. An apparatus for removing an article from a compartment, comprising a supporting frame, a bed mounted on the frame and having a surface to support the article, elevating means for moving the bed vertically relative to the frame to position the bed substantially flush with the bottom of the compartment, drive means mounted for movement in a longitudinal direction on the bed, and coupling means connected to the drive means and adapted to be attached to the article, movement of the chain in one direction acting to pull the article from the compartment and operation of the drive means in the opposite direction acting to push the article into the compartment, said elevating means including a cylinder mounted for free movement with respect to the frame, a piston rod extending from one end of said cylinder, a first flexible member operably connected to said piston rod, one end of said first flexible member being connected to said frame and the opposite end of said first flexible member being connected to said bed, a second flexible member connected to the opposite end of said cylinder, one end of said second flexible member being connected to said frame and the opposite end of said second flexible member being connected to said bed, extension and retraction of said piston rod causing said cylinder to move relative to the frame to thereby operate said flexible members to raise and lower the bed relative to the frame.

8. The apparatus of claim 7, wherein said frame includes an upper horizontal frame member, said cylinder being disposed within said frame member.

10. An apparatus for removing and reinstalling batteries from a compartment, comprising a supporting frame, a bed mounted on the frame and having an upper surface to support the battery, means for mounting the bed for vertical movement with respect to said frame, a fluid cylinder mounted for free movement on said frame, a piston rod extending from one end of said fluid cylinder, a first flexible member guided for movement on the end of the piston rod, one end of said first flexible member being connected to said frame and the opposite end of the first flexible member being connected to the bed, a second flexible member guided for movement on the opposite end of the cylinder, one end of said second flexible member being connected to the frame and the opposite end of the second flexible member being connected to the bed, retraction and extension of said piston rod causing said cylinder to move relative to said frame and acting to operate said flexible members to raise and lower said bed relative to the frame, drive means mounted on the bed, and coupling means operably connected to the drive means and disposed to be attached to the battery, whereby operation of said drive means will move said battery relative to said compartment.

9. The apparatus of claim 10, wherein said frame also includes a pair of vertical legs to support said horizontal frame member, said first flexible member extending within one of said legs and the second flexible member extending within the other of said legs.

11. The apparatus of claim 10, wherein said first and second flexible members are chains and said apparatus includes a sprocket connected to the outer end of the piston rod and engaged with said first flexible member and said apparatus includes a second sprocket connected to the opposite end of the cylinder and engaged with said second flexible member.