Method and apparatus for pressing and curing resin-impregnated wrappings about coils

• US 4,229,242 A
• Filed: 05/31/1978
• Issued: 10/21/1980
• Est. Priority Date: 06/04/1977
• Status: Expired due to Term

• Current Assignee: Malcolm Otty
• Original Assignee: Malcolm Otty
• Inventors: Otty, Malcolm
• Primary Examiner(s): Hoag, W. E.
• Application Number:
  US05/911,230
• Time in Patent Office: 874 Days
• Field of Search: 264/248, 264/272, 264/320, 264/322, 264/137, 264/258, 264/40.5, 264/40.6, 264/DIG. 46, 156/51, 156/242, 156/245, 156/185, 156/194, 156/196, 156/443, 156/583, 156/53-56, 156/500, 29/596, 29/605, 100/233, 100/236, 100/264, 425/143, 425/149, 425/DIG. 7, 425/233, 425/383, 425/406, 425/445, 242/7.03, 242/7.04, 242/7.08, 242/7.19
• US Class Current: 156/245
• CPC Class Codes: H02K 15/105 to the windings
• CPC Class Codes: Y10S 264/46 Molding using an electrical heat
• CPC Class Codes: Y10S 425/007 Coil

Abstract

The wrapped insulation of coils of large electric machines--motors or generators--is set by heat and pressure in a press that extends the length of both wrapped legs of the coil and supports the coil so that it is substantially free from stress. The coil may be supported with its wrapped legs level and horizontal, and the press can be adjustable for different coil sizes and configurations. The heat and pressure cycle is operable automatically to suit the requirements of the insulating material.

Claims

1. A method for heat setting a thermosetting resin impregnated in wrappings around a coil having opposed straight leg portions, which comprises:

adjusting as necessary the relative positions of two separate mold base members adapted to separately support said leg portions;

disposing said leg portions of said coil in said mold members;

placing a pair of mold cover members against said leg portions;

moving fluid actuated clamping means from a position in which the mold members are open for insertion of said core to a clamping position;

clamping said pair of mold cover members against said leg portions by said clamping means; and

applying heat and pressure to said coil, thereby bonding said wrappings of said coil around said straight leg portions.

2. A method according to claim 1, which further comprises selectively varying the pressure and temperature during the setting process according to a desired formula for the insulating material concerned.

3. A method according to claim 1, whcih further comprises automatically controlling the pressure and temperature.

4. A method according to claim 1, which further comprises supporting the legs substantially horizontally and substantially level with each other during said setting.

5. A method according to claim 1, wherein said step of applying heat comprises heating by electric resistance heating.

6. A method according to claim 1, wherein said step of applying heat comprises heating by electric resistance heating.

7. An apparatus for heat setting resin impregnated in wrappings around a coil having two opposed straight leg portions comprising:

first and second separate mold base members, each adapted to support one of said straight leg portions, said mold members being relatively movable to accommodate different sized and configured coils;

first and second mold cover members adapted to cooperate with said mold base members;

first and second fluid actuated clamping means, each movable from a first position, in which said mold base members are open to receive one of said straight leg portions, to a second position in which said upper cover members engage said mold members wherein said clamping means engage said mold cover members;

means for applying pressure between said mold cover members and said mold base members; and

means for heating said mold members.

8. Apparatus according to claim 7, wherein the sides of said mold base members are level to support the coils substantially horizontally and with said leg portions substantially level.

9. Apparatus according to claim 7, wherein said mold base members and mold cover members include press half-members.

10. Apparatus according to claim 7, wherein the clamping means comprise mild steel.

11. Apparatus according to claim 7, further comprising automatic control means for controlling the temperature and pressure to which the leg portions are subjected over an operating cycle.

12. Apparatus according to claim 9, wherein said half-members are grooved to receive an elongate electric resistance heating element.

13. Apparatus according to claim 9, said mold base members including a positionally adjustable bed carrying the mold base members, the beds being adjustable towards and away from each other and being angularly adjustable, to accommodate said different sized and configured coils.