Charge forming system for maintaining operation of an internal combustion engine at its lean limit

• US 4,232,643 A
• Filed: 11/22/1976
• Issued: 11/11/1980
• Est. Priority Date: 11/22/1976
• Status: Expired due to Term

• Current Assignee: Fuel Injection Development Corporation
• Original Assignee: Fuel Injection Development Corporation
• Inventors: Leshner, Ervin, Leshner, Michael D.
• Primary Examiner(s): Cox, Ronald B.
• Application Number:
  US05/743,764
• Time in Patent Office: 1,450 Days
• Field of Search: 123/32 EA, 123/119 EC, 123/133, 123/122 E, 123/124 B, 123/124 R, 123/32 EE, 123/139 AW, 60/276, 60/133
• US Class Current: 123/435
• CPC Class Codes: F02B 1/00 Engines characterised by fuel-air mixture compression characterised by both fuel-air mixture compression and air compression, or characterised by both positive ignition and compression ignition F02B11/00
• CPC Class Codes: F02D 2200/1015 Engines misfires
• CPC Class Codes: F02D 41/1498 measuring engine roughness
• CPC Class Codes: F02M 26/35 with means for cleaning or treating the recirculated gases, e.g. catalysts, condensate traps, particle filters or heaters
• CPC Class Codes: F02M 26/36 with means for adding fluids other than exhaust gas to the recirculation passage; with reformers
• CPC Class Codes: F02M 26/63 the EGR valve being directly controlled by an operator the EGR valve being operated together with an intake air throttle F02M26/64
• CPC Class Codes: F02M 31/18 to vaporise fuel
• CPC Class Codes: F02M 69/18 the means being metering valves throttling fuel passages to injectors or by-pass valves throttling overflow passages, the metering valves being actuated by a device responsive to the engine working parameters, e.g. engine load, speed, temperature or quantity of air the means varying fuel pressure in a fuel by-pass passage, the pressure acting on a throttle valve against the action of metered or throttled fuel pressure for variably throttling fuel flow to injection nozzles F02M69/26
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A charge forming system is disclosed which monitors a parameter of engine combustion efficiency, such as power output, and derives a signal indicating the sense of power change. A fuel mixture control system responds to an indication of increasing power to continually and progressively lessen the fuel/air ratio to attain the leanest possible mixture consistent with maximum instantaneous engine power output. In a preferred embodiment liquid fuel is vaporized before delivery to the engine combustion chambers, and a variable orifice provided to enhance the flow characteristics of the vaporized fuel.

Claims

1. A charge forming system for automatically and continually optimizing the fuel/air ratio of charge supplied to an internal combustion engine comprising:

transducer means adapted to be coupled to the engine for outputting a first signal representing the instantaneous combustion efficiency of the engine, said transducer means including means for producing signals representing the rate of fuel flow and the engine power output;

means for combining said signals to produce an output signal representing instantaneous combustion efficiency of the engine; and

a charge control for changing the fuel/air ratio of the charge, including a servomechanism coupled to said transducer means and responsive to changes in the level of said first signal to decrease the fuel/air ratio of the charge when instantaneous combustion efficiency of the engine is increasing, and to increase the fuel/air ratio of the charge when the instantaneous combustion efficiency of the engine is decreasing.

2. A charge forming system according to claim 1, wherein said charge control is operative to increase the rate of fuel flow in response to changes in said first signal representing a decline in combustion efficiency.

3. A charge forming system according to claim 1 wherein said charge control is operative to decrease the rate of fuel flow in response to a change in said first signal denoting a rise in instantaneous combustion efficiency.

4. A charge forming system for automatically and continually optimizing the fuel/air ratio of charge supplied to an internal combustion engine, comprising:

a movable control member adapted to be manually displaced;

pressure regulator means adapted to be coupled between the fuel reservoir and a fuel distribution system, and further coupled to said control member means for controlling delivered fuel pressure in response to the operation of said manually displaceable means;

a fuel delivery conduit extending from said pressure regulator means;

a fuel vaporizing stage coupled to said fuel delivery conduit and adapted to be disposed in heat exchange relation to the engine for vaporizing liquid fuel delivered thereto;

a vapor conduit for delivering vaporized fuel from said vaporizing stage to the engine;

fuel throttle means disposed in said vapor conduit and operatively coupled to said manually displaceable control member;

air throttle means coupled to said manually displaceable control member;

servo means for increasing opening of said air throttle for any given position of said control member;

transducer means for outputting a signal reflecting the combustion efficiency of the engine; and

servo control means coupled to said transducer and responsive to said signal for operating said servo means in response to a sensed change in the combustion efficiency of the engine.

5. A charge forming system according to claim 4 wherein said servo control means is responsive to an increase in engine combustion efficiency to operate said servo in a direction for decreasing the fuel/air ratio of charge supplied to the engine.

6. A charge forming apparatus according to claim 4, wherein said servo control means is responsive to a manifested decline in combustion efficiency of said engine to operate said servo for increasing the fuel/air ratio of the engine.

7. A charge forming system according to claim 4, wherein said manual control member is operative to increase fuel pressure and to open both said fuel and air throttle means in concert.

8. A charge forming system according to claim 7 further including means for introducing exhaust gases from the engine into liquid fuel flowing in said fuel delivery conduit to said vaporizer stage for encouraging the passage of fuel through said vaporizer stage.

9. A charge forming system according to claim 7, further including fuel throttle control means comprising:

a fuel vapor throttle valve operatively disposed within said fuel vapor delivery conduit;

spring means for biasing said fuel vapor throttle valve towards an open position;

a housing having a flexible diaphragm mechanically connected to said fuel vapor throttle valve; and

conduit means coupling said housing to said fuel vapor delivery conduit

whereby the degree to which said fuel vapor throttle valve is opened by a given displacement of said manual control means is decreased as pressure in said vapor conduit diminishes.

10. A charge forming system according to claim 9, further including:

a linkage for variably coupling said manual control member to said fuel vapor throttle such that displacement of said manual control means in a first sense effects an increase in delivered fuel pressure, air throttle opening and fuel vapor throttle opening; and

means for varying the rate at which said manual control means operates said fuel vapor throttle as a function of pressure in said fuel vapor delivery conduit.

11. A charge forming system according to claim 10, further including pressure compensation means coupled to said pressure regulator for increasing regulator output pressure in response to an increase in the pressure of fuel in said fuel delivery conduit.

12. A charge forming apparatus according to claim 4, wherein said pressure regulator means comprises a housing having a flexible diaphragm mounted therein and dividing said housing into first and second portions;

valve means coupled to said diaphragm for controlling liquid admitted to said first portion;

an outflow conduit leading from said first portion;

spring-biased control means adapted to be coupled to said manual control member for bearing upon said diaphragm and disposed in said second portion of said housing;

restriction means disposed in said fuel delivery conduit; and

feedback conduit means extending from a point on said fuel delivery conduit downstream of said restriction means to said second portion of said housing.

13. A charge forming system according to claim 4, further including a plurality of fuel injection and ignition elements each adapted to be disposed in operative communication with ones of the cylinders of the engine;

and

means coupling said fuel injection and ignition elements to said liquid fuel delivery conduit.

14. A charge forming system for automatically and continually optimizing the fuel/air ratio of charge supplied to an internal combustion engine comprising:

transducer means adapted to be coupled to the engine for outputting a first signal representing the instantaneous combustion efficiency of the engine, said transducer means comprising means for monitoring cylinder pressure and manifold vacuum of the engine and for deriving a signal representative of the net sum of cylinder pressure and manifold vacuum integrated over at least one engine cycle;

a charge control for changing the fuel/air ratio of the charge, including a servomechanism coupled to said transducer means and responsive to changes in the level of said first signal to decrease the fuel/air ratio of the charge when instantaneous combustion efficiency of the engine is increasing, and to increase the fuel/air ratio of the charge when the instantaneous combustion efficiency of the engine is decreasing.