Microprocessor based control circuit for washing appliances with diagnostic system

• US 4,245,309 A
• Filed: 12/18/1978
• Issued: 01/13/1981
• Est. Priority Date: 12/18/1978
• Status: Expired due to Term

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Kiefer, George E.
• Primary Examiner(s): Ruggiero, Joseph F.
• Application Number:
  US05/970,695
• Time in Patent Office: 757 Days
• Field of Search: 364/400, 364/107, 364/120, 364/104, 364/505, 364/506, 364/507, 235/304, 235/304.1, 134/57 R, 134/57 D, 134/58 R, 134/58 D, 68/12 R, 307/141, 307/141.4, 307/141.8, 307/41, 340/309.4, 371/15, 371/20, 371/29
• US Class Current: 700/90
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence
• CPC Class Codes: G05B 2219/21136 Detection of zero crossing for command and maximum for reading value
• CPC Class Codes: G05B 2219/23386 Voice, vocal command or message
• CPC Class Codes: G05B 2219/23454 Execute program in fast mode, real system has no time to respond
• CPC Class Codes: G05B 2219/24053 Diagnostic of controlled machine
• CPC Class Codes: G05B 2219/25413 Interrupt, event, state change triggered
• CPC Class Codes: G05B 2219/25458 Opto isolation, optical separation

Abstract

A control circuit is disclosed for appliances such as dishwashers and clothes washers. The control circuit employs a microprocessor programmed to respond to user selected options to determine the operating sequence of the appliance. Feedback systems permit the detection and indication of fault conditions, such as overfill or drain blockage, and initiate protective responses from the microprocessor to prevent flooding or damage to the appliance. The circuit includes a diagnostic system having a diagnostic routine which will sequence through the usual operating cycles in response to operator input and which may be advanced through the cycles at the operator'"'"'s discretion. The operative cycles and applicance malfunctions, if any, are displayed on a control panel as the diagnostic routine is executed thereby facilitating diagnosis and repair.

Claims

1. A control circuit for permitting a user to selectively operate a washing appliance having electromechanical means for filling, circulating, and draining water in said appliance, said circuit comprising:

(a) a microprocessor including a read only memory having a supervisory program stored therein,

(b) input means permitting user selection of desired operation cycles and including means for communication with said microprocessor to permit the latter to determine the cycle selected by the user, said microprocessor controlling said electromechanical means responsive to said user selected cycles,

(c) display means for providing the user with information regarding the operating state of the appliance,

(d) means for interconnecting said display means to said microprocessor, said microprocessor periodically updating said display means during operation of said appliance,

(e) diagnostic means for verifying correct operation of said appliance, operative to sequentially actuate said electromechanical means to initiate the operating cycles provided by each of said electromechanical means,

(f) means for initiating operation of said diagnostic means in response to operator input, and

(g) means for selectively canceling operation of desired ones of said electromechanical means.

2. The control circuit according to claim 1 wherein said display means further includes a control panel having at least one alpha-numeric display element, said microprocessor producing an alpha-numeric character on said element during operation of said diagnostic means indicative of the portion of the appliance cycle being tested.

3. The control circuit according to claim 1 wherein said input means includes a plurality of input switches connected in a row and column matrix, operation of each switch in said matrix communicating a unique digital code to said microprocessor corresponding to a different cycle option, said code being utilized by said supervisory program to determine the operating cycle to be employed.

4. The control circuit according to claim 1 wherein said display means includes a control panel having visual indicators to indicate:

(i) the cycle option selected,

(ii) the current portion of a selected cycle being executed by the appliance.

5. The control circuit according to claim 1 wherein said control means includes detecting means for identifying and communicating an appliance malfunction to the microprocessor.

6. The control circuit according to claim 5 wherein said display means includes a control panel having an alpha-numeric display element which displays:

(i) the time to the end of the user selected cycle during normal cycle operation, and

(ii) microprocessor generated fault codes indicative of an appliance malfunction.

7. The control circuit according to claim 1 wherein said control circuit includes manually operable means for terminating operation of said diagnostic means at any time in the diagnostic cycle.

8. The control circuit according to claim 6 wherein said detecting means cooperate with said diagnostic means to display said microprocessor generated fault codes upon detection of an appliance malfunction during operation of said diagnostic means.