Microprocessor based control circuit for washing appliances with overfill protection

• US 4,245,310 A
• Filed: 12/18/1978
• Issued: 01/13/1981
• Est. Priority Date: 12/18/1978
• Status: Expired due to Term

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Kiefer, George E.
• Primary Examiner(s): Ruggiero, Joseph F.
• Application Number:
  US05/970,696
• Time in Patent Office: 757 Days
• Field of Search: 364/400, 364/107, 364/120, 364/104, 364/505, 364/506, 364/507, 235/304, 235/304.1, 134/57 R, 134/57 D, 134/58 R, 134/58 D, 68/12 R, 307/141, 307/141.4, 307/141.8, 307/41, 340/309.4, 371/15, 371/20, 371/29
• US Class Current: 700/90
• CPC Class Codes: D06F 2103/18 Washing liquid level
• CPC Class Codes: D06F 2105/08 Draining of washing liquids
• CPC Class Codes: D06F 33/47 Responding to irregular working conditions, e.g. malfunctioning of pumps safety arrangements D06F37/42
• CPC Class Codes: D06F 34/08 Control circuits or arrangements thereof
• CPC Class Codes: D06F 37/42 Safety arrangements, e.g. for stopping rotation of the receptacle upon opening of the casing door
• CPC Class Codes: D06F 39/081 Safety arrangements for preventing water damage
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence
• CPC Class Codes: G05B 2219/23431 Change program on detection of deviations
• CPC Class Codes: G05B 2219/24108 Correct fault so that microprocessor functions correctly, without reset
• CPC Class Codes: G05B 2219/24211 Override normal program, execute urgency program so machine operates safe
• CPC Class Codes: G05B 2219/2633 Washing, laundry

Abstract

A control circuit is disclosed for appliances such as dishwashers and clothes washers. The control circuit employs a microprocessor programmed to respond to user selected options to determine the operating sequence of the appliance. The control circuit includes an overfill system which permits the microprocessor to detect and identify a flood condition in response to a signal from a float assembly. The flood signal causes the microprocessor to initiate a flood control routine which interrupts the normal operating cycle being executed, if any, and initiates and maintains operation of a drain cycle until the water returns to the normal level for a predetermined period of time. The flood routine overrides all other program control thereby preventing any other machine function until the flood condition has been eliminated and there has been user interaction. The user is advised of the flood condition via an alpha-numeric digital display on the appliance control panel. The overfill system will be activated regardless of the operative state of the appliance.

Claims

1. A control circuit for permitting a user to selectably operate a washing appliance having electro-mechanical means for filling, circulating and draining water in said appliance, said circuit comprising:

(a) control means for controlling said electromechanical means,

(b) connecting means adapted for connecting said control means to an external power supply,

(c) input means permitting user selection of desired operating cycles and including means for communicating with said control means to permit said control means to determine the cycles selected by the user for controlling said electro-mechanical means in accordance therewith,

(d) overfill means for detecting excess water in said appliance and producing an electrical signal indicative thereof, said control means including means for detecting said signal and responsive thereto

said overfill means being operative to produce said signal and said control means being operative in response thereto to initiate operation of the draining means at any time provided said connecting means is operatively coupled to the external power supply;

the duration of the period in which draining is enabled by said control means in response to said signal being determined by the duration of said signal.

2. A control circuit according to claim 1 wherein said control means comprises a microprocessor having a supervisory program stored therein.

3. The control circuit according to claim 2 wherein said circuit further includes:

(a) display means for providing the user with information regarding the operating state of the appliance, and

(b) means for interconnecting said display means to said microprocessor, said microprocessor periodically updating said display means during operation of said appliance.

4. The control circuit according to claim 3 wherein said display means is responsive to said detecting means for displaying a fault code to notify the user of the detected malfunction.

5. The control circuit according to claim 4 wherein said circuit further includes said display means including a control panel having at least one alpha-numeric display element, said microprocessor producing an alpha-numeric character on said element indicative of said detected malfunction.

6. The control circuit according to claim 5 wherein said control panel further includes visual indicators which display a representation of the electrical energy consumption of a cycle selected by the user relative to non-selected cycles.

7. The control circuit according to claim 2 wherein said overfill means includes means for disabling the means for filling upon detecting excess water in said appliance independently of said microprocessor.

8. The control circuit acording to claim 2 wherein said control means includes means for overriding any remaining pre-programmed operating cycles and, upon detection of said signal, preventing subsequent user selection of operation cycles.

9. A control circuit according to claim 1 wherein said means for detecting said signal and responsive thereto enables operation of the draining means for a predetermined period after removal of said signal by said overfill means.