Microwave seed sensor

• US 4,246,469 A
• Filed: 11/08/1978
• Issued: 01/20/1981
• Est. Priority Date: 11/08/1978
• Status: Expired due to Term

• Current Assignee: Dickey-John Corporation (Churchill Industries, Inc.)
• Original Assignee: Dickey-John Corporation (Churchill Industries, Inc.)
• Inventors: Merlo, Angelo
• Primary Examiner(s): Thesz, Joseph M.
• Application Number:
  US05/958,730
• Time in Patent Office: 804 Days
• Field of Search: 235/92 PK, 235/98 R, 73/194 A, 73/194 E, 324/58.5 C, 324/58.5 B, 111/1
• US Class Current: 377/6
• CPC Class Codes: A01C 7/105 Seed sensors
• CPC Class Codes: G06M 1/108 by electronic means
• CPC Class Codes: Y10S 111/903 Monitor

Abstract

A microwave seed sensor produces an output signal in response to the passage of each seed through a seed planting tube or conduit forming a path of travel for seeds, as in a seed planting machine. The microwave seed sensor comprises a housing of predetermined dimensions defining a waveguide for supporting propagation of a standing wave pattern of predetermined order at a predetermined microwave frequency. The housing includes a tubular portion for receiving the seed conduit, so that the seed conduit and waveguide intersect to define a seed viewing area where the path of travel in the conduit is in registry with the waveguide. This seed viewing area is of predetermined dimension in the direction of the path of travel of seeds through the conduit for resolution of individual seeds by the microwave seed sensor so that seeds may be counted. The predetermined dimensions of the seed sensor housing are such that the microwave energy is substantially confined within the waveguide, preventing any leakage of microwave energy into the seed conduit, except in the seed viewing area.

Claims

1. A microwave seed sensor for providing an output signal in response to passage of a seed through tubular conduit means forming a path of travel for seeds, comprising:

a rectangular waveguide of predetermined interior width, height, and length, respectively, said predetermined width being a width at least as great as the cross-sectional dimension of said tubular conduit and which supports propagation of a standing wave pattern of predetermined order at a predetermined microwave frequency, tubular mounting means for mounting the waveguide in association with the tubular conduit means to define an intersection between the conduit means and the waveguide, said waveguide height being on the order of the dimension of a seed and defining a seed viewing area in said intersection in registry with a limited, predetermined portion of the path of travel formed by the conduit means, said seed viewing area being oriented so that said predetermined height dimension is in alignment with the direction of the path of travel of seeds through the conduit means for substantially achieving resolution of individual seeds as they pass along the portion of the path of travel in registry with the seed viewing area.

2. A microwave seed sensor according to claim 1 wherein said waveguide comprises a housing of electrically conductive material and substantially defines a predetermined guide wavelength of said standing wave pattern, said predetermined length being substantially equal to an integral multiple of said predetermined guide wavelength, whereby said standing wave pattern comprises a predetermined integral number of half sine variations.

3. A microwave seed sensor according to claim 2 wherein said mounting means is disposed for substantially centering said conduit means about an imaginary logitudinal axis which is parallel to and spaced apart from a first end of said predetermined length by substantially an odd integral multiple of one quarter of said predetermined guide wavelength.

4. A microwave seed sensor according to claim 3 wherein said waveguide means further includes excitation means for exciting the standing wave pattern of predetermined order and predetermined microwave frequency in said waveguide means, said excitation means comprising a wire conductor means disposed substantially at a right angle with respect to said predetermined length and substantially centered with respect to said predetermined height and located substantially a further odd integral multiple of one quarter of said predetermined guide wave length with respect to an opposite end of said predetermined length.

5. A microwave seed sensor according to claim 4 wherein said integral multiple, said odd integral multiple and said further odd integral multiple are each one.

6. A microwave seed sensor according to claim 2 wherein said integral multiple is one.

7. A microwave seed sensor according to claim 1 wherein said tubular mounting means comprises a pair of coaxial substantially cylindrical tubes of electrically conductive material communicating with the interior of said waveguide and each having an interior dimension which is substantially less than the cut-off wavelength for the lowest order of said predetermined microwave frequency for substantially preventing propagation of microwave energy in said path of travel outside of said intersection thereof with the waveguide means.

8. A microwave seed sensor comprising a housing of electrically conductive material defining a substantially rectangular waveguide of predetermined dimensions for supporting and confining microwave energy in a standing wave pattern of predetermined order at a predetermined microwave frequency, substantially excluding propagation of microwave energy of any other order, said housing further including a through aperture of substantially circular cross-section for mounting said seed sensor to a cylindrical seed conduit, said circular cross-section being of predetermined diameter for substantially confining said microwave energy to said rectangular waveguide, the predetermined dimensions of said rectangular waveguide further defining a seed viewing area of dimension on the order of the dimension of a seed in the direction of a path of travel of seeds through said seed conduit, whereby said seed sensor is responsive substantially only to seeds individually as they pass through a portion of said conduit substantially in registry with said seed viewing area, so as to provide a measure of the number of seeds passing through said conduit.

9. A seed monitoring system for a field seed planter, said field seed planter having a plurality of means delivering seeds along predetermined paths of travel to the ground to be planted, said monitoring system comprising a plurality of microwave seed sensors, each mounted in association with one of said paths of travel for seeds to define an intersection between the seed sensor and the associated path of travel, each said microwave seed sensor comprising means defining a rectangular waveguide for supporting and confining microwave energy in a standing wave pattern of a predetermined order and a predetermined microwave frequency, said waveguide defining a seed viewing area in the intersection in registry with a predetermined portion of the path of travel, the seed viewing area being of predetermined dimension in the direction of the path of travel on the order of the dimension of a seed for substantially achieving resolution of individual seeds as they pass along the portion of the path of travel in registry with the seed viewing area.

10. A monitoring system according to claim 9 further including means for generating and detecting microwave energy, and means for sequentially and repeatedly joining said generating and detecting means with each of said plurality of microwave sensors, for substantially continuously and simultaneously monitoring the passage of seeds in all of said paths of travel of said field seed planter.

11. A monitoring system according to claim 9 wherein said means defining a waveguide includes opening means for the passage of said path of travel through the waveguide, said opening means being of predetermined dimension for substantially preventing a propagation of microwave energy therethrough, thereby confining microwave energy to said standing wave pattern in said waveguide.

12. A monitoring system for a field seed planter, said field seed planter having a plurality of means for delivering seeds to be planted along predetermined paths of travel to the ground, said monitoring system comprising a plurality of microwave seed sensors each mounted in association with one of said paths of travel, oscillator and detector means for generating microwave energy, means including scanning means for sequentially and repeatedly delivering said microwave energy to each of said microwave seed sensors in a predetermined order, said oscillator and detector means including a detector output and being responsive to said microwave seed sensors for producing a predetermined output signal at said detector output in response to passage of a seed along one of said paths of travel, a plurality of output circuit means each associated with one of said microwave seed sensors for receiving said detector signal output and joined with said scanning means for channeling said detector output signals through ones of the output circuit means in unison with the scanning of their associated sensor means, and monitoring circuit means for receiving said output signals from the output circuit means and for producing display signals therefrom for driving an operator observable display, wherein said microwave seed sensors each comprise a rectangular waveguide for supporting and confining microwave energy in a standing wave pattern of a predetermined order at a predetermined microwave frequency, each waveguide defining a seed viewing area in registry with a portion of the associated path of travel, said seed viewing area being of predetermined dimension in the direction of the path of travel on the order of the dimension of a seed for substantially resolving individual seeds as they pass along the portion of the path of travel in registry with the seed viewing area.

13. A monitoring system according to claim 12, said waveguide further including means defining openings for the passage of said path of travel therethrough, said openings being of predetermined dimension for substantially confining said microwave energy to said standing wave pattern in said waveguide.

14. A seed sensor according to claims 8, 9 or 12 wherein said seed viewing area is located in registry with substantially the entire cross-sectional dimension of said path of travel, thereby substantially eliminating blind spots of the seed sensor in the path of travel.