Automatic taping apparatus

• US 4,249,704 A
• Filed: 03/05/1979
• Issued: 02/10/1981
• Est. Priority Date: 04/25/1978
• Status: Expired due to Term

• Current Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Inventors: Sakaue, Yoshikazu, Maruyama, Hisaichi
• Primary Examiner(s): TAYLOR, BILLY
• Application Number:
  US06/017,327
• Time in Patent Office: 708 Days
• Field of Search: 242/7.23, 242/7.21, 242/7.08, 156/189, 156/425, 156/428, 156/432, 156/446, 140/92.2, 140/92.1
• US Class Current: 242/437.3
• CPC Class Codes: B65H 81/08 by feeding material obliquely to the axis of the core
• CPC Class Codes: H01F 41/08 Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
• CPC Class Codes: H02K 15/105 to the windings

Abstract

A rotary annulus holding a tape feed reel is moved along a taped body while revolving about the body in a plane normal to its longitudinal axis to wind a tape around the body under the control of a small-scaled computer. The computer stores many coordinate points describing the longitudinal axis of the body and, assuming that the longitudinal axis approximates to a series of broken lines defined by the coordinate points, it calculates a command position of the annulus from every three selected coordinate points adjacent to its actual position, a command speed of rotation and command angles of rotation of the annulus required for keeping its plane of revolution normal to the longitudinal axis of the body at the command position of the annulus.

Claims

1. An automatic taping apparatus, comprising:

a rotatable member movable, in operation, along the length of an object to be taped and rotatable about the object to be taped;

means mounting said rotatable member for movement along the length of an object to be taped and for rotation about the object to be taped and for rotation about two orthogonal radial axes of said rotatable member;

position sensing means for sensing the position and rotation angles of said rotatable member and for generating position and angle signals representative thereof;

tape feed means on said rotatable member for feeding a winding tape to tape an object in use as said rotatable member travels along and rotates about the object to be taped;

position control means responsive to control signals for controlling a spatial position of said rotary member, said position control means including angular control means for controlling an angle of revolution θ

of said rotary member and for controlling respective angles of rotation α and

β

about the two orthogonal radial axes of said rotary member;

a computer, said computer including memory means for preliminarily storing shape data of a body to be taped in the format of a multiplicity of sets of coordinates {X₁,Y₁,Z₁), (X₂,Y₂,Z₂). . . , (X_n,Y_n,Z_n)} referring to a three-dimensional orthogonal coordinate system, means for reading successive coordinates of said stored set of coordinates and for calculating command coordinates (X_m,Y_m,Z_m) and command angles (.sup.α

m, .sup.β

m and .sup.θ

m) to which said rotatable member is moved during a unit of time, and comparator means receptive of the position and angle signals from said position sensing means for comparing the command coordinates and angles with the actual coordinates and angles of said rotary member and for generating control signals applied to said position control means to maintain a plane of revolution of said rotary member substantially normal to a longitudinal axis of a body to be taped as said rotatable member is moved along the length of the body to be taped.

2. An automatic taping apparatus as claimed in claim 1 wherein said positional control means includes a first movable member movable along a first one of three orthogonal axes of said three-dimensional orthogonal coordinate system with respect to a bed plate, a second movable member movable along a second one of said three orthogonal axes with respect to said first movable member, a third movable member movable along a third one of said three orthogonal axes with respect to said second movable member, driving means one for each of said movable members responsive to a corresponding one of said control signals from said computer means to drive the associated movable member, and positional sensor means one for each of said movable members for sensing a position of the associated movable member.

3. An automatic taping apparatus as claimed in claim 2 wherein said angular control means includes a rotatable supporting arm rotatable about a first axis disposed on said third movabel member, a taping head supported by said supporting arm for rotation about a second axis disposed on said arm, said rotatary member being disposed on said taping head for rotation about a third axis dispossed on said taping head, and driving means operatively associated with said taping head and rotary member respectively, each of said driving means responding to a corresponding one of said control signal from said computer means to drive a mating one of said taping head and rotary member.

4. An automatically taping apparatus as claimed in claim 3 wherein said first axis is orthogonal to said second axis.

5. An automatic taping apparatus as claimed in claim 1 wherein said computer includes interpolator means for interpolating a plurality of sets of command angles at equal time interals of unit time between a set of command angles (α

_m, β

_m) and the next succeeding set of command angles (α

_m+1, β

_m+1) so that said rotary member has a attitude of revolution smoothly changed from that defined by said set of command angles to that corresponding to said next succeeding set of command angles.

6. An automatic taping apparatus as claimed in claim 1 wherein a selected one of control axes with respect to which the spatial position of said rotary member is controlled lies substantially in line with a selected one of control axes about which said rotary member is controllably rotated, and wherein said computer includes a position selector for reading successively two adjacent sets of coordinates {(X_n, Y_n, Z_n) and (X_n+1, Y_n+1, Z_n+1)} out from said memory means in response to actual positions of said rotary member, taping control means for generating a measure of a taping speed, and calculation means for calculating said command coordinates (X_m, Y_m, Z_m) and said command angles (α

_m, β

_m and θ

_m) according to ##EQU10## where Δ

X, Δ

Y and Δ

Z designate an X, a Y and a Z component of a displacement of said rotary member effected during every unit time.

7. An automatic taping apparatus as claimed in claim 1 wherein a selected one of control axes with respect to which the spatial position of said rotary member is controlled lies substantially in line with a selected one of control axes about which said rotary member is controllably rotated, and the taped body is turned in direction at a coordinate point (X_n, Y_n, Z_n) put between coordinate points (X_n+1, Y_n+1, Z_n+1) and (X_n-1, Y_n-1, Z_n-1) and wherein said computer includes a position selector for reading successively X, Y and Z coordinates (X_n-1, Y_n-1, Z_n-1), (X_n, Y_n, Z_n) and (X_n+1, Y_n+1, Z_n+1) from said memory means when said rotary member approaches the coordinate point (X_n-1, Y_n-1, Z_n-1), and calculation means for calculating said command coordinates (X_m, Y_m, Z_m) according to ##EQU11## and also calculating said command angles (α

_m, β

_m and θ

_m) according to ##EQU12## where Δ

X, Δ

Y and Δ

Z designate an X, a Y and a Z component of a displacement of said rotary member effect during each unit time.

8. An automatic taping apparatus as claimed in claim 1 wherein said winding tape has a contact point on the body to be taped lying at the middle point located between each pair of adjacent coordinate points having respective coordinates (X_n, Y_n, Z_n) and (X_n+1, Y_n+1, Z_n+1) where n=1, 2, 3 . . . , and wherein said computer includes a command position generator supplied with the taping conditions and reading successively X, Y and Z coordinates of said coordinate points to calculate command position signals for the X, Y, Z, α

and β

axes, a command angle-of-revolution generator supplied with the actual speed of revolution of said rotary member to generate a command angle signal for the θ

axis, and an interpolator connected to both said command position generator and said command angle-of-revolution generator to calculate command position signals for the X, Y, Z α and

β

axes at time intervals of unit time on the basis of said command angle signal for the θ

axis, and said comparator means comparing said command position signals from said interpolator with the actual position signals of said rotary member to produce control signals, said positional and angular control means being responsive to said control signals from said comparator means to control said rotary member so that said two radial axes thereof intersect each other at a predetermined point in a straight line passing through said pair of adjacent coordinate points and the axis of revolution of said rotary member lies substantially in said straight line.

9. An automatic taping apparatus as claimed in claim 1 wherein said winding tape has a contact point on the body to be taped lying in a curve interconnecting each pair of adjacent coordinate points having respective coordinates (X_n, Y_n, Z_n) and (X_n+1, Y_n+1, Z_n+1) where n=1, 2, 3 . . . , and wherein said computer includes a command position generator supplied with the taping conditions and reading successively X, Y and Z coordinates of said coordinate points to calculate command position signals for the X, Y, Z, α

and β

axes, a command angle-of-revolution generator supplied with the actual speed of revolution of said rotary member to generate a command angle signal for the θ

axis, and an interpolator connected to both said command position generator and said command angle-of-revolution generator to calculate command position signals for the X, Y, Z, α and

β

axes at time intervals of unit time on the basis of said command angle signal for the θ

axis, and said comparator means comparing said command position signals from said interpolator with the actual position signals of said rotary member to produce control signals, said positional and angular control means being responsive to said control signals from said comparator means to control said rotary member so that said two radial axes thereof intersect each other at a predetermined point in a straight line passing through said pair of adjacent coordinate points and the axis of revolution of said rotary member lies substantially in said straight line in a tangent to said curve and the axis of revolution of said rotary member lies substantially in said tangent.