Heating circuits

• US 4,251,717 A
• Filed: 09/20/1978
• Issued: 02/17/1981
• Est. Priority Date: 10/11/1977
• Status: Expired due to Term

• Current Assignee: Dreamland Electrical Appliances Limited
• Original Assignee: Dreamland Electrical Appliances Limited
• Inventors: Cole, Graham M.
• Primary Examiner(s): Reynolds, B. A.
• Assistant Examiner(s): Paschall, Mark H.
• Application Number:
  US05/945,067
• Time in Patent Office: 881 Days
• Field of Search: 219/497, 219/499, 219/504, 219/212, 219/505, 219/485, 219/511, 219/507, 219/508, 219/501, 219/510, 323/22 SC, 307/310
• US Class Current: 219/497
• CPC Class Codes: G05D 23/1909 whose output amplitude can only take two discrete values
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor
• CPC Class Codes: H02H 5/043 the temperature dependent resistor being disposed parallel to a heating wire, e.g. in a heating blanket
• CPC Class Codes: H05B 1/0227 Applications
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/035 Electrical circuits used in resistive heating apparatus
• CPC Class Codes: H05B 3/34 flexible, e.g. heating nets or webs

Abstract

A heating circuit, in particular for an electric blanket or pad, comprises an elongate heating conductor and switch connected in series between input terminals for connection to an AC supply. Switch control is operative to close the switch to cause current to flow through the heating conductor. The circuit further comprises a sensor conductor coextensive with the heating conductor, and a temperature sensitive resistance coextensive with the heating and sensor conductors and having an impedance that falls with increasing temperature. A resistor is connected in series with the sensor conductor such that a current dependent on the impedance of the temperature sensitive resistance flows through the resistor, whereby the voltage across the resistor varies with said impedance. Voltage sensing structure is responsive to the voltage across the resistor reaching a predetermined value to inhibit operation of the switch control, thereby to provide normal and/or overtemperature control. Further, circuit interruption structure is responsive to excessive heating of the resistor to prevent current flow through the heating conductor, thereby to provide back-up overtemperature control.

Claims

1. A heating circuit comprising input terminals for connection to an AC supply, an elongate heating conductor and switch means connected in series between the input terminals, said switch means being an electronic unidirectionally conducting switch means whereby upon closure of the switch means current will flow from the AC supply through the switch means and the heating conductor only during half-cycles of the AC supply of one polarity, switch control means operative to close the switch means to cause current to flow through the heating conductor, a sensor conductor substantially coextensive with the heating conductor, temperature sensitive means coextensive with the heating and sensor conductors and having an impedance that falls with increasing temperature, a resistor, means connecting said resistor in series with the sensor conductor and connecting said resistor and said impedance of the temperature sensitive means in series between said input terminals regardless of whether or not the switch means is conductive, whereby, in use, the AC supply voltage is applied across the series combination of said resistor and said impedance and a current dependent on the impedance of the temperature sensitive means flows from the AC supply through the resistor whereby the voltage across the resistor varies with said impedance and therefore with the temperature of the temperature sensitive means, voltage sensing means operative to monitor the voltage across said resistor during the half-cycles of the AC supply voltage of the other polarity and responsive to said voltage reaching a predetermined value to inhibit operation of the switch control means, and, in addition to said switch means, circuit interruption means disposed remote from the temperature sensitive means and electrically connected in series with the elongate conductor and the switch means, the circuit interruption means being responsive to excessive heating of said resistor due to a malfunction in the heating circuit enabling current to continue flowing through the heating conductor in the event of overheating of the temperature sensitive means to prevent current flow through the heating conductor and to continue prevention of such current flow even after the resistor has cooled.

2. A heating circuit according to claim 1, wherein the circuit interruption means comprises a thermal fuse which is thermally coupled to said resistor.

3. A heating circuit according to claim 1, wherein the temperature sensitive means separates the elongate heating conductor and the sensor conductor, said resistor is connected between one of said input terminals and one end of the sensor conductor, and the end of the heating conductor adjacent the other end of the sensor conductor is connected to the other input terminal.

4. A heating circuit according to claim 3, wherein a second resistor is connected in series with the sensor conductor and the first-mentioned resistor and the series circuit thereby formed is connected in parallel with the series combination of the heating conductor and the switch means, whereby should a break occur in the sensor conductor the voltage across said series combination will be applied to the voltage sensing means via the second resistor to cause the voltage sensing means to inhibit operation of the switch control means whereby current cannot flow through the heating conductor.

5. A heating circuit according to claim 1, which further comprises another sensor conductor, wherein the temperature sensitive means separates the two sensor conductors, said resistor is connected between one of said input terminals and one end of the firstmentioned sensor conductor, and the end of the other sensor conductor adjacent the other end of the first-mentioned sensor conductor is connected to the other input terminal.

6. A heating circuit according to claim 5, wherein the other sensor conductor is connected in series with the heating conductor and the switch means, whereby should a break occur in said other sensor conductor current cannot flow through the heating conductor.

7. A heating circuit according to claim 6, wherein a second resistor is connected in series with the first-mentioned sensor conductor and the first-mentioned resistor and the series circuit thereby formed is connected in parallel with the series combination of said other sensor conductor, the heating conductor and the switch means, whereby should a break occur in the first-mentioned sensor conductor the voltage across said series combination will be applied to the voltage sensing means via the second resistor to cause the voltage sensing means to inhibit operation of the switch control means whereby current cannot flow through the heating conductor.

8. A heating circuit according to claim 1, wherein the voltage sensing means comprises a potential divider connected in parallel with the sensor conductor and the said resistor, and a rectifier circuit connected across part of the potential divider to develop a DC voltage of which the magnitude is substantially proportional to the voltage across said resistor during said half-cycles of said other polarity.

9. A heating circuit according to claim 1, including ambient temperature responsive means operative on the switch control means to cause the latter to open or close the switch means in accordance with ambient temperature, and means enabling the heat output of the circuit to be manually controlled.

10. An electric blanket incorporating a heating circuit according to claim 1.

11. An electric pad incorporating a heating circuit according to claim 1.