Heating circuits

• US 4,251,718 A
• Filed: 12/19/1978
• Issued: 02/17/1981
• Est. Priority Date: 01/31/1978
• Status: Expired due to Term

• Current Assignee: Dreamland Electrical Appliances Limited
• Original Assignee: Dreamland Electrical Appliances Limited
• Inventors: Cole, Graham M.
• Primary Examiner(s): Reynolds, Bruce A.
• Assistant Examiner(s): Paschall, M. H.
• Application Number:
  US05/971,918
• Time in Patent Office: 791 Days
• Field of Search: 219/501, 219/511, 219/505, 219/486, 219/508, 219/483, 219/494, 219/509, 219/212, 219/519, 338/26
• US Class Current: 219/501
• CPC Class Codes: H02H 5/043 the temperature dependent resistor being disposed parallel to a heating wire, e.g. in a heating blanket
• CPC Class Codes: H05B 1/0272 For heating of fabrics
• CPC Class Codes: H05B 2203/005 using multiple resistive elements or resistive zones isolated from each other
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/035 Electrical circuits used in resistive heating apparatus
• CPC Class Codes: H05B 2203/037 Heaters with zones of different power density
• CPC Class Codes: H05B 3/34 flexible, e.g. heating nets or webs

Abstract

A heating circuit, in particular for electric blankets or pads, comprises a first, heating conductor and a second conductor separated by a material which has an impedance that falls with increasing temperature and/or which will melt in the event of overheating to allow contact between the two conductors. A half-wave rectifier and a thermally-operative circuit interruption means are connected in series with the heating conductor across an AC supply. A resistor is electrically connected to the second conductor such that the resistance and the impedance of said material are connected in series across the supply. The resistor is thermally coupled to the circuit interruption means whereby, in the event of overheating of said material, the drop in the impedance of the material to a reduced or zero value will cause the current through the resistor to increase to heat the resistor, which causes the circuit interruption means to disconnect the circuit from the supply.

Claims

1. In a heating circuit comprising input terminals for connection to an AC supply, a first elongate conductor to effect heating, thermally-operative circuit interruption means, the first conductor and circuit interruption means being connected in series between the input terminals, a second elongate conductor substantially coextensive with the first conductor, separating means which separates the two conductors and which has an impedance that falls with increasing temperature, and a resistor that is thermally coupled to the circuit interruption means, the improvement comprising means electrically connecting said resistor between the second conductor and one of said input terminals such that the resistor and said impedance are connected in series between the input terminals, and half-wave rectifier means connected in series with the first conductor and the circuit interruption means between the first conductor and said one input terminal so that during those half-cycles of the AC supply during which the rectifier means does not conduct the second and first conductors are at the potentials of said one input terminal and the other input terminal, respectively, whereby in the event of general overheating of the separating means or localised overheating of the separating means anywhere along its length the consequent general or localised drop in said impedance will cause the current through the resistor to increase by an amount that will heat the resistor by an amount sufficient to cause the circuit interruption means to disconnect the circuit from the supply.

2. A heating circuit according to claim 1, wherein the separating means comprises polyvinyl chloride.

3. A heating circuit according to claim 1, wherein the ends of the second conductor are connected together.

4. A heating circuit according to claim 1, wherein the thermally-operative circuit interruption means is a thermal fuse.

5. A heating circuit according to claim 1, wherein said first and second conductors comprise respective conductors of a unitary heating cable and are each heating conductors having respective different heat outputs, the circuit further comprising switch means enabling the circuit to be switched into different configurations whereby different heat outputs can be obtained from the cable.

6. A heating circuit according to claim 5, wherein the switch means is capable of switching the circuit into two configurations in each of which a respective one of the cable conductors constitutes said first conductor and the other one of the cable conductors constitutes said second conductor, each of said two configurations being such that heating current flowing, in use, between the input terminals passes through said first conductor only.

7. A heating circuit according to claim 5, wherein a further half-wave rectifier means is provided and the switch means is capable of switching the circuit into a configuration in which the first and second conductors are connected in series with the further half-wave rectifier means in series between them and poled in the same direction as the first-mentioned half-wave rectifier means whereby heating current flowing, in use, between the input terminals passes through both conductors in series.

8. A heating circuit according to claim 5, wherein another half-wave rectifier means is provided and the switch means is capable of switching the circuit into a configuration in which the first and second conductors are connected in parallel with one another with said other half-wave rectifier means in series with the second conductor and poled in the same direction as the first-mentioned half-wave rectifier means, whereby heating current flowing, in use, between the input terminals passes through both conductors in parallel.

9. A heating circuit according to claim 1, wherein said first and second conductors comprise respective conductors of a first heating cable, and the circuit further comprises a second heating cable comprising another said first conductor and second conductor separated by another said separating means, the first conductors of the two cables having different heat outputs, and switch means enabling the circuit to be switched into different configurations whereby different heat outputs can be obtained from the cables and in each of which at least one of the first conductors is connected in series with the half-wave rectifier means and the circuit interruption means between the input terminals and the impedance of at least one of the separating means is connected in series with said resistor between the input terminals.

10. A heating circuit according to claim 9, wherein the switch means is capable of switching the circuit into two configurations in each of which heating current flowing, in use, between the input terminals passes through the first conductor of one only of the cables.

11. A heating circuit according to claim 9, wherein the switch means is capable of switching the circuit into a configuration in which heating current flowing, in use, between the input terminals passes through the first conductors of both cables in series.

12. A heating circuit according to claim 9, wherein the switch means is capable of switching the circuit into a configuration in which heating current flowing, in use, between the input terminals passes through the first conductors of both cables in parallel.

13. A heating circuit according to claim 1, wherein the half-wave rectifier means comprises at least one diode.

14. A heating circuit according to claim 1, wherein the half-wave rectifier means comprises a controlled half-wave rectifier means whereby the heat output of the circuit can be controlled.

15. In a heating circuit comprising input terminals for connection to an AC supply, a first elongate conductor to effect heating, thermally-operative circuit interruption means, the first conductor and circuit interruption means being connected in series between the input terminals, a second elongate conductor substantially coextensive with the first conductor, and separating means which separates the two conductors and which will melt in the event of overheating to allow contact between the two conductors, the improvement comprising a resistor, means electrically connecting the resistor between the second conductor and one of said input terminals such that the resistor and the impedance of the separating means are connected in series between the input terminals, and half-wave rectifier means connected in series with the first conductor and the circuit interruption means between the first conductor and said one input terminal so that during those half-cycles of the AC supply during which the rectifier means does not conduct the second and first conductors are at the potentials of said one input terminal and the other input terminal, respectively, the resistor being thermally coupled to the circuit interruption means whereby in the event of overheating of the separating means causing contact between the first and second conductors anywhere along the length of the separating means the consequent drop in said impedance to substantially zero will cause the current through the resistor to increase by an amount that will heat the resistor by an amount sufficient to cause the circuit interruption means to disconnect the circuit from the supply.

16. A heating circuit according to claim 15, wherein the separating means comprises polyethylene.

17. A heating circuit according to claim 15, wherein the ends of the second conductor are connected together.

18. A heating circuit according to claim 15, wherein the thermally-operative circuit interruption means is a thermal fuse.

19. A heating circuit according to claim 15, wherein said first and second conductors comprise respective conductors of a unitary heating cable and are each heating conductors having respective different heat outputs, the circuit further comprising switch means enabling the circuit to be switched into different configurations whereby different heat outputs can be obtained from the cable.

20. A heating circuit according to claim 19, wherein the switch means is capable of switching the circuit into two configurations in each of which a respective one of the cable conductors constitutes said first conductor and the other one of the cable conductors constitutes said second conductor, each of said two configurations being such that heating current flowing, in use, between the input terminals passes through said first conductor only.

21. A heating circuit according to claim 19, wherein a further half-wave rectifier means is provided and the switch means is capable of switching the circuit into a configuration in which the first and second conductors are connected in series with the further half-wave rectifier means in series between them and poled in the same direction as the first-mentioned half-wave rectifier means whereby heating current flowing, in use, between the input terminals passes through both conductors in series.

22. A heating circuit according to claim 19, wherein another half-wave rectifier means is provided and the switch means is capable of switching the circuit into a configuration in which the first and second conductors are connected in parallel with one another with said other half-wave rectifier means in series with the second conductor and poled in the same direction as the first-mentioned half-wave rectifier means, whereby heating current flowing, in use, between the input terminals passes through both conductors in parallel.

23. A heating circuit according to claim 15, wherein said first and second conductors comprise respective conductors of a first heating cable, and the circuit further comprises a second heating cable comprising another said first conductor and second conductor separated by another said separating means, the first conductors of the two cables having different heat outputs, and switch means enabling the circuit to be switched into different configurations whereby different heat outputs can be obtained from the cables and in each of which at least one of the first conductors is connected in series with the half-wave rectifier means and the circuit interruption means between the input terminals and the impedance of at least one of the separating means is connected in series with said resistor between the input terminals.

24. A heating circuit according to claim 23, wherein the switch means is capable of switching the circuit into two configurations in each of which heating current flowing, in use, between the input terminals passes through the first conductor of one only of the cables.

25. A heating circuit according to claim 23, wherein the switch means is capable of switching the circuit into a configuration in which heating current flowing, in use, between the input terminals passes through the first conductors of both cables in series.

26. A heating circuit according to claim 23, wherein the switch means is capable of switching the circuit into a configuration in which heating current flowing, in use, between the input terminals passes through the first conductors of both cables in parallel.

27. A heating circuit according to claim 15, wherein the half-wave rectifier means comprises at least one diode.

28. A heating circuit according to claim 15, wherein the half-wave rectifier means comprises a controlled half-wave rectifier means whereby the heat output of the circuit can be controlled.