Anisotropically pressure-sensitive electroconductive composite sheets and method for the preparation thereof

• US 4,252,391 A
• Filed: 06/19/1979
• Issued: 02/24/1981
• Est. Priority Date: 06/19/1979
• Status: Expired due to Term

• Current Assignee: Shin-Etsu Polymer Company Limited (Shin-Etsu Chemical Company Limited)
• Original Assignee: Shin-Etsu Polymer Company Limited (Shin-Etsu Chemical Company Limited)
• Inventors: Sado, Ryoichi
• Primary Examiner(s): McCamish, Marion
• Application Number:
  US06/049,977
• Time in Patent Office: 616 Days
• Field of Search: 428/119, 428/120, 428/86, 428/90
• US Class Current: 439/91
• CPC Class Codes: B29C 48/022 characterised by the choice of material
• CPC Class Codes: B29C 48/08 flexible, e.g. films
• CPC Class Codes: B29C 70/14 oriented
• CPC Class Codes: B29C 70/882 partly or totally electrically conductive, e.g. for EMI shielding conductive floors or floor coverings H05F3/025; EMI shielding in general H05K9/00
• CPC Class Codes: B29K 2105/06 containing reinforcements, fillers or inserts
• CPC Class Codes: H01C 10/106 on resistive material dispersed in an elastic material H01C10/103 and H01C10/12 take precedence; for electric switches H01H1/029
• CPC Class Codes: H03K 17/9625 using a force resistance transducer
• CPC Class Codes: H03K 2017/9602 characterised by the type or shape of the sensing electrodes
• CPC Class Codes: Y10T 428/24174 including sheet or component perpendicular to plane of web or sheet

Abstract

Anisotropically pressure-sensitive electroconductive composite sheets are provided which have a very low electric conductive resistance in the direction perpendicular to the plane of the sheet when compressed with an adequate pressure in the direction but a high insulating resistance in all directions within the plane of the sheet. The composite sheets are constructed so that electrically conductive fibers are uniformly dispersed in the matrix of an electrically insulating substance, the average length of the fibers ranging from 20 to 80% of the thickness of the sheet, and are aligned in the direction substantially perpendicular to the plane. They are useful as a switching material in various miniaturized electronic circuits.

Claims

1. A contacting element comprising a contacting material sheet, said sheet comprising a matrix having substantially parallel first and second planar surfaces on each side and being of a compressible polymeric insulating material, a multiplicity of electrically conductive fibers disposed substantially perpendicular to each of said first and second surfaces and being uniformly distributed within said matrix but separated from each other by the insulating material of said sheet matrix, at least some of said fibers extending from one of said first surface to said second surface, at least some of said fibers being shorter than the space in between said first and second surfaces, said short fibers contributing little to the conductivity of the sheet in the uncompressed state, first and second electrode means each including at least one electrode aligned laterally with the corresponding electrode of the other and disposed in contact with said first and second surfaces respectively, and means supporting said first and second electrode means so that they can apply a contact pressure on said sheet matrix to cause the conduction of said sheet to be increased by compressing said sheet to close the gaps of said shorter fibers between said first and second electrodes.

2. A contacting element according to claim 1, wherein said first and second electrodes comprise electrically conductive cable assemblies having a multiplicity of cable wires terminating in a contact surface, and coupling means for coupling said cable wires together with said sheet matrix therebetween, said coupling means being tightenable to compress said sheet matrix.