Two-stroke cycle diesel engine

• US 4,257,365 A
• Filed: 03/06/1979
• Issued: 03/24/1981
• Est. Priority Date: 10/06/1978
• Status: Expired due to Term

• Current Assignee: Toyota Jidosha Kogyo Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kogyo Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Igarashi, Isao, Noguchi, Masaaki, Tanaka, Yukiyasu
• Primary Examiner(s): Feinberg, Craig R.
• Application Number:
  US06/018,025
• Time in Patent Office: 749 Days
• Field of Search: 123/51 R, 123/51 B, 123/51 BA, 123/51 BD, 123/29, 123/69 R, 123/65 A, 123/70 R, 123/73 R, 123/73 A, 123/73 AE, 123/73 AF, 123/73 CB, 123/73 CC , 123/73 S
• US Class Current: 123/51.00B
• CPC Class Codes: F02B 1/04 with fuel-air mixture admission into cylinder
• CPC Class Codes: F02B 2075/025 two
• CPC Class Codes: F02B 25/08 Engines with oppositely-moving reciprocating working pistons
• CPC Class Codes: F02B 25/20 Means for reducing the mixing of charge and combustion residues or for preventing escape of fresh charge through outlet ports not provided for in, or of interest apart from, subgroups F02B25/02 - F02B25/18
• CPC Class Codes: F02B 3/06 with compression ignition compression ignition engines using air or gas for blowing fuel into compressed air in cylinder F02B13/02
• CPC Class Codes: F02B 31/00 Modifying induction systems for imparting a rotation to the charge in the cylinder air intakes or induction systems for internal-combustion engines F02M35/10
• CPC Class Codes: F02B 33/22 with pumping cylinder situated at side of working cylinder, e.g. the cylinders being parallel
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A two-stroke cycle diesel engine having at least one two-stroke cycle power cylinder-piston assembly incorporating uniflow scavenging and having two horizontally opposed pistons, at least first and second scavenging ports and two crankcases which may perform crankcase compression; a pump assembly including at least one scavenging pump cylinder-piston assembly of the reciprocating type which is separate from and is driven by the power cylinder-piston assembly; a scavenging air introducing device which introduces scavenging air compressed by the pump assembly to the first and the second scavenging ports through first and second passage systems, respectively; and a fume generating device incorporated in the second passage system and supplying fuel mist in an initial part of the air supplied through the second passage system; wherein the fume is supplied as stratified with exhaust gases so as to be heated by the exhaust gases toward decomposition and then the first passage system is interrupted before the pump assembly reaches its top dead center so that thereafter the scavenging air compressed by the pump assembly is all supplied to the second scavenging port thereby generating strong swirl flows in the power cylinder.

Claims

1. A two stroke cycle diesel engine, comprising:

(a) a two-stroke cycle power cylinder-piston assembly, including;

(1) a power cylinder having scavenging ports proximate one axial end thereof and exhaust ports proximate the other axial end thereof, said scavenging ports being arranged substantially symmetrically around the central axis of said power cylinder for generating a substantially uniform, cylindrical, uniflow, spiral scavenging flow through said power cylinder;

(2) first and second horizontally opposed power pistons disposed within said power cylinder;

(3) first and second crankcases;

(4) first and second crankarms, a respective one of said crankarms being operatively connected to a respective one of said power pistons and disposed in a respective one of said crankcases; and

(5) an exhaust pipe in fluid communication with said exhaust ports;

(b) a scavenging pump device including a reciprocating type pump cylinder-piston assembly separate from and driven by said power cylinder-piston assembly, said pump cylinder-piston assembly including a pump cylinder in fluid communication with said power cylinder and a pump piston disposed within said pump cylinder for reciprocating motion, said scavenging pump device supplying scavenging air for said spiral scavenging flow in said power cylinder; and

(c) a scavenging air introducing device for introducing scavenging air to said power cylinder, including

(1) a forced swirl generating device in direct fluid communication with said pump cylinder for receiving compressed air from said pump cylinder-piston assembly and with said power cylinder for generating in said power cylinder a forced swirl of scavenging air rotating about the central axis of said power cylinder, said forced swirl generating device being adapted to provide said forced swirl of scavenging air at a greater force than said spiral scavenging flow during a later stage of scavenging operation; and

(2) a fuming device in fluid communication with said scavenging air and with a source of fuel for producing fume from part of said scavenging air and part of said fuel to be supplied to said power cylinder, said fuming device being incorporated in said forced swirl generating device and being disposed within said exhaust pipe, the exhaust gases flowing in said exhaust pipe heating said fuming device and said fume produced thereby by heat exchange.

2. The engine of claim 1, wherein said scavenging air introducing device is adapted so as to perform a first stage of operation which scavenges said power cylinder by air, a second stage of operation which scavenges said power cylinder by fume, and a third stage of operation which generates a forced swirl of scavenging air and fume in said power cylinder.

3. The engine of claim 2, wherein said power cylinder includes a first scavenging port which is opened at an early phase point in the scavenging period, and a second scavenging port which is opened at a phase point which is behind the phase point at which said first scavenging port is opened;

said scavenging air introducing device includes a first passage system for conducting scavenging air supplied from said savenging pump device to said first scavenging port through one of said crankcases and a second passage system for conducting scavenging air from said scavenging pump device to said second scavenging port;

said forced swirl generating device includes an air introducing device which gives swirl to the scavenging air introduced into said power cylinder through said second passage system, and a closer which isolates said first passage system from said pump cylinder-piston assembly at a phase point before said pump cylinder-piston assembly reaches its top dead center; and

said fuming device is incorporated in said second passage system;

said forced swirl generating device being adapted to generate stronger swirl after said isolation of said first passage system from said pump cylinder-piston assembly.

4. The engine of claim 3, wherein said second scavenging port is so arranged as to be opened at a phase point which is 5°

-15°

behind the phase point at which said first scavenging port is opened and which is not behind a phase point which is symmetric to the top dead center of said pump cylinder-piston assembly with respect the line which connects the top dead center and the bottom dead center of said power cylinder-piston assembly, as viewed in the crank angle diagram.

5. The engine of claim 3, wherein the bottom dead center of said pump cylinder-piston assembly is, as viewed in the crank angle diagram, between 70°

-90°

in advance of the phase point at which said first scavenging port is opened, and the phase point at which said first passage system is isolated from said pump cylinder-piston assembly is, as viewed in the crank angle diagram, between the first scavenging port opening phase point and a phase point at which said pump cylinder-piston assembly has 1/4 of its total stroke remaining before its top dead center.

6. The engine of claim 3, wherein said closer comprises said pump piston and a delivery port formed in the wall of said pump cylinder of said pump cylinder-piston assembly at a position which is traversed by said pump piston before said pump cylinder-piston assembly reaches its top dead center, said delivery port supplying scavenging air to said first passage system.

7. The engine of claim 3, wherein the ratio of the opening area of said second scavenging port to that of said first scavenging port is approximately 1/3.

8. The engine of claim 3, wherein the amount of the fuel supplied to said fuming device is 8-20% of the total amount of the fuel supplied to the power cylinder-piston assembly, and the amount of the air which forms fume with the fuel for fuming is 10-25% of the total amount of the air supplied to said power cylinder-piston assembly.

9. The engine of claim 3, wherein said fuming device comprises a fume generating chamber through which the scavenging air conducted through said second passage system is passed, and a fuming fuel injection nozzle which injects fuel into said fume generating chamber at a rate which produces fume of fuel density too low to pre-ignite.

10. The engine of claim 9, wherein said fume generating chamber is a cone-shaped chamber having an air inlet at its tip portion and a fume outlet at its dilated bottom portion, said fuming fuel injection nozzle being provided at the tip portion of said cone-shaped chamber.

11. The engine of claim 9, wherein said power cylinder includes a main fuel injection nozzle, said engine further including a jerk type fuel injection pump and a fuel cutoff valve, said main fuel injection nozzle being directly connected with said fuel injection pump, whereas said fuming fuel injection nozzle is connected with said fuel injection pump through said fuel cutoff valve, said main and fuming fuel injection nozzles each being an automatic injection valve which initiates injection of fuel at a predetermined critical injection pressure, the critical injection pressure of said fuming fuel injection nozzle being substantially lower than that of said main fuel injection nozzle, said fuel injection pump comprising a pump plunger and a cam which drives said pump plunger, said cam including a first lobe portion which drives said pump plunger for an amount which is necessary and sufficient to let a predetermined amount of fuel be ejected from said fuming fuel injection nozzle in advance of the bottom dead center of said power cylinder-piston assembly, and a second lobe portion which drives said pump plunger for an amount which is necessary and sufficient to let a predetermined amount of fuel be ejected from said main fuel injection nozzle in advance of the top dead center of said power cylinder-piston assembly, said cutoff valve comprising a valve element, and a cam which drives said valve element towards its valve opening position in synchronization with the operation of said fuel injection pump, said valve element being adapted to be mechanically opened by said cam so as to pass the fuel therethrough, but not to be opened by the pressure of fuel generated by said second lobe portion so as to prevent flow of fuel therethrough.

12. The engine of any one of claims 3-11, wherein said scavenging pump device includes a reciprocating pump structure available from the crankcases of said power cylinder-piston assembly, at least one of said crankcases being connected with said first passage system, the top dead center of said pump cylinder-piston assembly being behind the bottom dead center of said power cylinder-piston assembly.

13. The engine of claim 12, wherein said first passage system includes passages which connect said pump cylinder-piston assembly to said crankcases and passages which connect said crankcases to said first scavenging port.

14. The engine of claim 12, wherein said closer includes a valve port which opens in the wall of one of said crankcases, and a valve element which is supported by one of said crank arms and is adapted to open and close said valve port in accordance with the rotation of said one crank arm.

15. The engine of claim 12, wherein the total stroke volume of said scavenging pump device is 1.4-2.1 times as large as the total stroke volume of the power cylinder-piston assembly.

16. The engine of claim 12, wherein said first passage system includes a first branch passage which supplies air compressed by said pump cylinder-piston assembly and one of said crankcases to said power cylinder-piston assembly and a second branch passage which supplies air compressed by the other of said crankcases to said power cylinder-piston assembly.

17. The engine of claim 16, wherein the power cylinder further comprises a third scavenging port which is opened at a phase point which is behind the phase point at which said second scavenging port is opened, said first branch passage being connected to said first scavenging port, while said second branch passage is connected to said third scavenging port.

18. The engine of claim 16, wherein said first branch passage is directly connected to said first scavenging port, while said second branch passage is connected to said first scavenging passage at a portion thereof which is close to said first scavenging port, with an acute angle being formed between the two branch passages at their upstream side.

19. The engine of any one of claims 2-9, 11, 12 or 1, wherein said scavenging pump device includes a reciprocating pump structure available from the crankcases of said power cylinder-piston assembly, and the top dead center of said pump cylinder-piston assembly is behind the bottom dead center of said power cylinder-piston assembly.

20. The engine of any of claims 2-11 or 1, wherein said scavenging pump device is independent of said crankcases as a part thereof, and the total stroke volume of said scavenging pump device is 1.2-1.9 times as large as the total stroke volume of the power cylinder-piston assembly.

21. The engine of any one of claims 2-11 or 1, wherein the engine comprises two power cylinder-piston assemblies which operate with a phase difference of 180°

therebetween and one double-acting pump cylinder-piston assembly.

22. The engine of any one of claims 2-11 or 1, wherein said pump cylinder-piston assembly has two horizontally opposed pistons.