Logic control system for inverter-driven motor

• US 4,259,845 A
• Filed: 09/12/1979
• Issued: 04/07/1981
• Est. Priority Date: 09/12/1979
• Status: Expired due to Term

• Current Assignee: York International Corporation (Johnson Controls International plc)
• Original Assignee: BorgWarner Incorporated
• Inventors: Norbeck, Dean K.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US06/075,043
• Time in Patent Office: 573 Days
• Field of Search: 318/334, 318/779, 318/806, 318/808, 62/209, 62/228 B
• US Class Current: 62/209
• CPC Class Codes: F25B 2600/021 Inverters therefor
• CPC Class Codes: F25B 49/025 Motor control arrangements
• CPC Class Codes: H02P 1/30 by progressive increase of frequency of supply to primary circuit of motor
• CPC Class Codes: H02P 2201/03 AC-DC converter stage controlled to provide a defined DC link voltage general aspects of plural converters in cascade H02M
• CPC Class Codes: H02P 27/047 V/F converter, wherein the voltage is controlled proportionally with the frequency
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

The logic control system of the invention regulates the frequency of operation of an inverter which drives an electric motor, and also regulates the level of the d-c bus voltage supplied to the inverter. This is accomplished by sensing the level of the bus voltage and the level of the current supplied to the motor, and comparing the sensed values to a reference or set point signal. The motor drives a compressor, and a capacity control system cooperates with the logic control system in the regulation of the compressor. The capacity control system provides signals, such as start/stop and inverter set point, to the logic control system to assist in regulating operation of the inverter which drives the compressor. In particular the logic control system includes a reference conductor on which a basic reference control signal is developed for use in controlling both the amplitude and the frequency of the a-c energy supplied by the inverter to the motor.

Claims

1. A logic control system for an inverter connected to drive an electric motor which in turn drives a load, the inverter providing an a-c voltage over an output line to the motor upon receipt of a d-c voltage over a d-c bus, which logic control system comprises:

a reference conductor on which a reference control signal is developed for use in regulating both the level of d-c voltage on the d-c bus and the frequency of the a-c voltage provided by the inverter;

a ramp generator circuit coupled to the reference conductor, for providing a gradually increasing output signal during system start-up to function as the reference signal; and

a capacity circuit, having an output portion coupled to the reference conductor and an input portion connected to receive a signal varying as a function of the inverter operating frequency, said output portion including components connected such that the reference control signal developed on the reference conductor is the lower of the output signals from the ramp generator circuit and the capacity circuit.

2. A logic control system as claimed in claim 1, and further comprising a motor current sensing circuit connected to supply a modifying signal to the ramp generator circuit, which modifying signal is a function of the level of current supplied to the electric motor, enabling the ramp generator circuit to modify its gradually increasing output signal as the level of the motor current changes.

3. A logic control system as claimed in claim 1, and further comprising a ramp limit circuit coupled to the reference conductor, and having a component manually adjustable to limit the amplitude of the signal developed on the reference conductor.

4. A logic control system as claimed in claim 3, in which the ramp limit circuit includes a capacitor having a pair of plates, one plate being coupled to ground and the other plate being coupled between the manually adjustable component and the reference conductor, to slow the transfer of a signal change from the adjustable component to the reference conductor.

5. A logic control system as claimed in claim 1, and further comprising an oscillator bound circuit coupled to the reference conductor, operative to establish a lower limit on that portion of the reference control signal which is used to regulate the frequency of the a-c voltage supplied by the inverter.

6. A logic control system as claimed in claim 5, and in which the oscillator bound circuit includes means for receiving a voltage correction signal which varies with variations in the amplitude of the bus voltage, thus modifying the frequency of the a-c voltage supplied by the inverter in accordance with variations in the amplitude of that a-c voltage.

7. A logic control system as claimed in claim 1, in which the cpacity circuit output portion comprises a pair of diodes each having an anode and a cathode, both cathodes being connected together at a common point, and a resistor coupled between the common point and ground, the anode of one diode being coupled to the reference conductor and the anode of the other diode being coupled to the remainder of the capacity circuit.

8. A logic control system as claimed in claim 1, in which the load is a refrigeration compressor, a capacity control system is intercoupled with the compressor and the logic control system, and in which the capacity control system provides a start signal to the ramp generator circuit upon completion of the start sequence during system start-up.

9. A logic control system as claimed in claim 8, in which the signal supplied to the capacity circuit and varying as a function of the inverter operating frequency is provided by the capacity control system.

10. A logic control system as claimed in claim 8, in which the compressor includes adjustable inlet vanes and in which an inhibit circuit is coupled to the reference conductor, for providing a vane-release signal to the capacity control system when the output signal from the ramp generator circuit reaches a predetermined level.

11. A logic control system as claimed in claim 10, in which a motor current sensing circuit is connected to supply to the ramp generator circuit a modifying signal which varies as a function of motor current amplitude, and in which a portion of the vane-release signal is fed back to the ramp generator circuit, to prevent further application of the modifying signal after the ramp generator circuit output signal has reached said predetermined level.

12. A logic control system as claimed in claim 8, in which the capacity circuit output portion includes a first resistor coupled between a common point and ground, and further comprising a second resistor coupled between a plane of reference voltage and the reference conductor, such that the first and second resistors comprise a voltage divider circuit which limits the minimum level of the reference control signal developed on the reference conductor notwithstanding the level of inverter operating frequency signal applied to the input portion of the capacity circuit, thus providing a corresponding minimum limit on the compressor speed.

13. A logic control system for a refrigeration arrangement including a compressor, a condenser and an evaporator, all connected in a closed refrigeration circuit, an electric motor connected to drive the compressor, an inverter connected to provide a-c voltage over an output line to the motor upon receipt of d-c voltage over a d-c bus, and a d-c bridge for receiving a-c voltage over an input line and supplying a d-c voltage to the d-c bus, which logic control system comprises:

a reference conductor on which a reference control signal is developed for use in regulating both the level of d-c voltage provided by the d-c bridge on the d-c bus and the frequency of the a-c voltage provided by the inverter;

a ramp generator circuit coupled to the reference conductor, for providing a gradually increasing output signal during system start-up to function as the reference control signal;

a capacity control system, connected to calculate the compressor head and provide an inverter set point signal; and

a capacity circuit, having an output portion coupled to the reference conductor and an input portion connected to receive the inverter set point signal, said output portion including components connected such that the reference control signal developed on the reference conductor is the lower of the output signals from the ramp generator circuit and the capacity circuit.

14. A logic control system as claimed in claim 13, and further comprising a motor current sensing circuit connected to supply a modifying signal to the ramp generator circuit, which modifying signal is a function of the level of actual current supplied to the electric motor, enabling the ramp generator circuit to modify its gradually increasing output signal as the level of the motor current changes.

15. A logic control system as claimed in claim 13, and further comprising a ramp limit circuit coupled to the reference conductor, and having a component manually adjustable to limit the amplitude of the signal developed on the reference conductor.

16. A logic control system as claimed in claim 15, in which the ramp limit circuit includes a capacitor having a pair of plates, one plate being coupled to ground and the other plate being coupled between the manually adjustable component and the reference conductor, to slow the transfer of a signal change from the adjustable component to the reference conductor.

17. A logic control system as claimed in claim 13, and further comprising an oscillator bound circuit coupled to the reference conductor, operative to establish a lower limit on that portion of the reference control signal which is used to regulate the frequency of the a-c voltage supplied by the inverter.

18. A logic control system as claimed in claim 17, and in which the oscillator bound circuit includes means for receiving a voltage correction signal which varies with variations in the amplitude of the bus voltage, thus modifying the frequency of the a-c voltage supplied by the inverter in accordance with variations in the amplitude of that a-c voltage.

19. A logic control system as claimed in claim 13, in which the capacity circuit output portion comprises a pair of diodes each having an anode and a cathode, both cathodes being connected together at a common point, and a resistor coupled between the common point and ground, the anode of one diode being coupled to the reference conductor and the anode of the other diode being coupled to the remainder of the capacity circuit.

20. A logic control system as claimed in claim 13, in which the capacity control system provides a start signal to the ramp generator circuit upon completion of the start sequence during system start-up.

21. A logic control system as claimed in claim 20, in which the compressor includes adjustable inlet vanes, and in which the logic control system includes an inhibit circuit coupled to the reference conductor, for providing a vane-release signal to the capacity control system when the output signal from the ramp generator circuit reaches a predetermined level.

22. A logic control system as claimed in claim 21, in which a motor current sensing circuit is connected to supply to the ramp generator circuit a modifying signal which varies as a function of motor current amplitude, and in which a portion of the vane-release signal is fed back to the ramp generator circuit, to prevent further application of the modifying signal after the ramp generator circuit output signal has reached said predetermined level.

23. A logic control system as claimed in claim 20, in which the capacity circuit output portion includes a first resistor coupled between a common point and ground, and further comprising a second resistor coupled between a plane of reference voltage and the reference conductor, such that the first and second resistors comprise a voltage divider circuit which limits the minimum level of the reference control signal developed on the reference conductor notwithstanding the level of the inverter set point signal applied to the input of the capacity circuit, thus providing a corresponding minimum limit on the compressor speed.