Gas precharged, liquid filling machine operating with dual rows of containers

• US 4,259,999 A
• Filed: 06/22/1979
• Issued: 04/07/1981
• Est. Priority Date: 12/15/1978
• Status: Expired due to Term

• Current Assignee: Shibuya Kogyo Company Limited
• Original Assignee: Shibuya Kogyo Company Limited
• Inventors: Wada, Yoshinobu
• Primary Examiner(s): Bell, Jr., Houston S.
• Application Number:
  US06/051,028
• Time in Patent Office: 655 Days
• Field of Search: 141/129, 141/186, 141/237, 141/238-246, 141/99, 141/172, 141/57, 141/37-56, 141/58-68, 141/140-162
• US Class Current: 141/57
• CPC Class Codes: B67C 2003/2662 with means for detecting the presence of a container
• CPC Class Codes: B67C 2007/006 Devices particularly adapted for container filling
• CPC Class Codes: B67C 3/08 and subsequently lowering the counterpressure
• CPC Class Codes: B67C 3/10 preliminary filling with inert gases, e.g. carbon dioxide
• CPC Class Codes: B67C 3/225 Means for filling simultaneously, e.g. in a rotary filling apparatus or multiple rows of containers
• CPC Class Codes: B67C 3/244 Bottle lifting devices actuated by jacks, e.g. hydraulic, pneumatic B67C3/242 takes precedence
• CPC Class Codes: B67C 3/28 Flow-control devices, e.g. using valves B67C3/2617, B67C3/2625, B67C3/2637 take precedence; valves in general F16K

Abstract

A gas precharged, liquid filling machine operating with dual rows of containers includes a pair of concentrically disposed inner and outer rows of container receptacles, and an array of pairs of inner and outer gas precharged, filling mechanisms which are disposed directly above the respective rows of container receptacles. The pair of inner and outer filling mechanisms each include a valve which is independently operated, in accordance with the presence or absence of a container, by means of coaxially disposed rotary shafts. Snifter mechanisms for both filling mechanisms are simultaneously operated by a common snifter shaft. Each pair of inner and outer container receptacles, which are modularized, are mounted on a common elevating member in a manner to permit their elastic downward displacement in response to undue stresses applied thereto, thus avoiding the risk that the containers or bottles may be broken. This, in conjunction with the "no bottle-no filling" feature, completely prevents the liquid and pressurizing gas from splashing to the surrounding environment.

Claims

1. A machine for filling containers with a pressurized liquid, comprising:

a reservoir for containing a liquid and a gas under pressure;

a filling table supported for rotation about a vertical axis;

a plurality of pairs of radially aligned container support members mounted on said table and forming two circular rows concentric with said axis;

a filler mechanism spaced vertically above each of said pairs of container support members and supported for rotation therewith about said axis, each of said filler mechanisms having a pair of valved filler heads respectively disposed above the pair of container support members for sealing engagement with the tops of containers on said container support members, said filler mechanisms communicating with said reservoir whereby containers can be filled with the liquid when the valves of said filler heads are open;

means on said table for vertically raising said container support members to move the containers on said container support members into said sealing engagement with said filler heads;

snifter means associated with said filler heads for discharging pressurized gas from a filled container to the atmosphere;

container detector means for detecting the presence or absence of containers on said container support members;

filler valve operating means for each pair of valved filler heads, said filler valve operating means comprising first and second, coaxial, independently rotatable shafts, first connecting means operatively connecting said first shaft to the valve of one of said pair of valved filler heads and second connecting means operatively connecting said second shaft to the valve of the other of said pair of valved filler heads so that said valves can be independently opened and closed by independent rotation of said first and second shafts; and

means operable in response to said container detector means to independently rotate said first and second shafts to open said valves only when containers are present on the container support members associated with the valves.

2. The machine as claimed in claim 1, in which said container detector means comprises a separate detector for each filler head, each of said detectors being mounted for vertical movement between a lower first position and a higher second position, each detector including rod means, a rotatable roller mounted on the upper end of said rod means and a container guide mounted on said rod means beneath the filler head so that a container being raised by the associated container support member will engage said container guide and lift said detector from said first position to said second position;

said first shaft is a hollow outer shaft extending radially of the table axis, said second shaft is an inner shaft coaxially disposed within said outer shaft for rotation relative thereto and extending beyond each end of said outer shaft, the end of each of said shafts remote from said table axis having a radially extending cam thereon and the other end of each of said shafts being disposed adjacent the valve for a respective one of said filler heads and having an arm for operating the valve when the shaft is rotated through a predetermined angle; and

a pair of interference means disposed above and fixed with respect to the path of rotation of said filler mechanisms about said table axis, each interference means having a pivotally mounted interference arm and means for pivoting said interference arm by contact with the roller on a respective one of said detectors when the detector is in said second position to effect pivoting of said interference arm into the path of travel about said table axis of a corresponding one of said cams, whereby the cam is displaced in a manner effecting rotation of its associated shaft through said predetermined angle, thereby opening the associated filler head valve.

3. The machine according to claim 2, wherein said reservoir comprises an annular chamber coaxial with said table axis, and said filler mechanisms are mounted on the outer peripheral surface thereof at circumferentially spaced intervals.

4. The machine according to claim 2, wherein said reservoir comprises an annular chamber coaxial with said table axis, said filler mechanisms being disposed substantially within said reservoir.

5. The machine according to claim 2, wherein said receptacle support means comprise a common elevating member for each said pair of container receptacles, which said elevating member is activated by compressed air.

6. A machine for filling containers with a pressurized liquid, comprising:

a reservoir for containing a liquid and a gas under pressure;

a filling table supported for rotation about a vertical axis;

a plurality of pairs of radially aligned container support members mounted on said table and forming two circular rows concentric with said axis;

a filler mechanism spaced vertically above each of said pairs of container support members and supported for rotation therewith about said axis, each of said filler mechanisms having a pair of valved filler heads respectively disposed above the pair of container support members for sealing engagement with the tops of containers on said container support members, said filler mechanisms communicating with said reservoir whereby containers can be filled with the liquid when the valves of said filler heads are open;

means on said table for vertically raising said container support members to move the containers on said container support members into said sealing engagement with said filler heads;

container detector means for detecting the presence or absence of containers on said container support members;

filler valve operating means for each pair of valve filler heads including means for independently opening and closing the valves of said filler heads in response to said container detector means so that said valves are opened only when containers are present on the container support members associated with the valves;

a snifter mechanism for each pair of valved filler heads for discharging pressurized gas from a filled container to the atmosphere, said snifter mechanism including means defining a pair of passages for communicating with the upper ends of containers which are in sealing engagement with the filler heads, a pair of snifter valves each associated with one of said passages for controlling the discharge of said pressurized gas from one of the containers, a movable snifter shaft, a pair of cams on said snifter shaft and which engage said snifter valves to open or close same simultaneously in response to movement of said snifter shaft.

7. The machine as claimed in claim 6 in which said means defining said pair of passages comprises a valve block, a tubular shaft housing extending radially of the table axis and secured to said valve block, the central opening in said shaft housing communicating with a point of atmospheric pressure external to said housing and said valve block;

said snifter shaft being supported in the central opening in said shaft housing for movement relative thereto;

said snifter passages including a spaced pair of vertical first passageways in said valve block, each spaced from said shaft housing and in communication with the inside of a container sealingly engaged with a respective filling head, and a pair of parallel horizontal second passageways, each extending from a respective one of said first passageways through said valve block and the wall of said shaft housing to said central opening in said shaft housing;

an annular valve seat in the walls of each of said second passageways, said valve seat facing away from said snifter shaft, a valve member in each of said second passageways, and a coil spring supported in each of said second passageways to continuously urge said valve member against said valve seat, in which position movement of gas in said second passageway is blocked, said valve member having a tip of the valve member protruding into said central opening; and

said cams on said snifter shaft being respectively disposed adjacent said tips of said valve members and cooperable therewith in response to said movement of said shaft in said opening to simultaneously move each said valve member away from its associated valve seat against the urging of said coil spring, whereby pressurized gas in the tops of the containers sealingly engaging the filler heads will be vented to the atmosphere through the respective first and second passageways and the central opening.

8. The machine according to claim 7, wherein said snifter shaft is axially slidable relative to said shaft housing, a helical shaft spring supported in said central opening and urging said shaft away from said table axis in a direction axially of said shaft housing, said cams being defined by the walls of two annular circumferential grooves in said snifter shaft, said walls being inclined relative to the axis of said snifter shaft, said tips of said valve members extending into said grooves, and the end of said snifter shaft remote from said table axis extending outside said shaft housing, whereby engagement of said end of said snifter shaft with trip means effects an axial movement of said snifter shaft toward said table axis against the force of said shaft spring and causes said cams to effect said movement of said valve members away from said valve seats.

9. The machine according to claim 7, wherein said snifter shaft is rotatably journaled in said shaft housing, and the end of said snifter shaft remote from said table axis extending outside said shaft housing and having a radially extending cam lever, whereby engagement of said cam lever with trip means on said machine rotates said snifter shaft and causes said cams to effect said movement of said valve members away from said valve seats.

10. A machine for filling containers with a pressurized liquid, comprising:

a reservoir for containing a liquid and a gas under pressure;

a filling table supported for rotation about a vertical axis;

a plurality of pairs of radially aligned container support members mounted on said table and forming two circular rows concentric with said axis;

a filler mechanism spaced vertically above each of said pairs of container support members and supported for rotation therewith about said axis, each of said filler mechanisms having a pair of valved filler heads respectively disposed above the pair of container support members for sealing engagement with the tops of containers on said container support members, said filler mechanisms communicating with said reservoir whereby containers can be filled with the liquid when the valves of said filler heads are open;

means on said table for vertically raising said container support members to move the containers on said container support members into said sealing engagement with said filler heads;

container detector means for detecting the presence or absence of containers on said container support members;

filler valve operating means for each pair of valved filler heads, said filler valve operating means comprising first and second, coaxial, independently rotatable shafts, first connecting means operatively connecting said first shaft to the valve of one of said pair of valved filler heads and second connecting means operatively connecting said second shaft to the valve of the other of said pair of valved filler heads so that said valves can be independently opened and closed by independent rotation of said first and second shafts;

means operable in response to said container detector means to independently rotate said first and second shafts to open said valves only when containers are present on the container support members associated with the valves;

a snifter mechanism for each pair of valved filler heads for discharging pressurized gas from a filled container to the atmosphere, said snifter mechanism including means defining a pair of passages for communicating with the upper ends of containers which are in sealing engagement with the filler heads, a pair of snifter valves each associated with one of said passages for controlling the discharge of said pressurized gas from one of the containers, a movable snifter shaft, a pair of cams on said snifter shaft and which engage said snifter valves to open or close same simultaneously in response to movement of said snifter shaft.