Expandable paperboard cup and blank therefor

• US 4,260,099 A
• Filed: 11/06/1979
• Issued: 04/07/1981
• Est. Priority Date: 11/06/1979
• Status: Expired due to Term

• Current Assignee: Waldorf Corp
• Original Assignee: Champion International Corporation (International Paper Company)
• Inventors: Mode, Duane
• Primary Examiner(s): Moorhead, Davis T.
• Application Number:
  US06/091,822
• Time in Patent Office: 518 Days
• Field of Search: 229/8, 229/31, 229/33, 229/40, 426/115
• US Class Current: 229/101
• CPC Class Codes: B65D 5/0005 of variable capacity
• CPC Class Codes: B65D 5/40 specially constructed to contain liquids
• CPC Class Codes: Y10S 229/902 Box for prepared or processed food

Abstract

An expandable container in the form of a cup made from a unitary blank of paperboard. The container has a bottom panel and four side panels and the paperboard is coated so the container can receive a liquid, such as soup, therein. A sidewise pressure exerted on the side panels downwardly expands the bottom panel to increase the depth of the container for the reception of the liquid. In one embodiment, the bottom panel has a plurality of curvilinear fold lines to allow the downward expansion. In a second embodiment, the bottom panel has a plurality of straight fold lines for this purpose.

Claims

1. A unitary paperboard blank adapted to form a container comprising:

a rectangular main panel having first, second, third and fourth corners;

first, second, third and fourth side panels hingedly coupled, respectively, to a side of said main panel along first, second, third and fourth fold lines;

a first corner panel hingedly coupled along two fold lines to an end of said first side panel and an end of said second side panel;

a second corner panel hingedly coupled along two fold lines to another end of said second side panel and an end of said third side panel;

a third corner panel hingedly coupled along two fold lines to another end of said third side panel and an end of said fourth side panel;

a fourth corner panel hingedly coupled along two fold lines to another end of said fourth side panel and another end of said first side panel;

each of said corner panels having a diagonal fold line therein intersecting one of said corners of said main panel and extending inwardly into said main panel; and

said main panel having four inner fold lines, each interconnecting two adjacent diagonal fold lines.

2. A blank according to claim 1, wherein

said inner fold lines are curvilinear.

3. A blank according to claim 1, wherein

said inner fold lines are each arcs of a circle.

4. A blank according to claim 3, wherein

said arcs are each about 70°

.

5. A blank according to claim 1, wherein

said inner fold lines are straight

6. A blank according to claim 1, wherein

each of said corner panels is square.

7. A blank according to claim 5, and further comprising:

four pairs of interior straight fold lines, each pair extending from one of said diagonal fold lines outwardly to the outer edges of the two side panels adjacent to said diagonal fold line.

8. A blank according to claim 1, and further comprising

a second main panel hingedly coupled along a fold line to the outer edge of one of said side panels,

said second main panel having an aperture therein and having an area substantially equal to the area of said main panel.

9. A blank according to claim 8, wherein

said aperture is centrally located in said second main panel.

10. A blank according to claim 8, wherein

said second main panel has at least one side flap hingedly coupled along a fold line at the side edge thereof.

11. A blank according to claim 8, wherein

said second main panel has three side flaps hingedly coupled along fold lines at the side edges thereof.

12. An expandable container formed from a unitary blank or paperboard and adapted to hold a liquid therein comprising:

a rectangular bottom panel having four corners;

first, second, third and fourth side panels hingedly coupled to the sides of said main panel along fold lines and oriented perpendicularly thereto;

means for interconnecting adjacent pairs of said side panels; and

means, comprising interconnected fold lines formed in said main panel, for expanding said main panel downwardly in response to inward pressure exerted perpendicularly to said side panels.

13. An expandable container according to claim 12, wherein

said means for expanding comprises a plurality of curvilinear fold lines, each extending between two adjacent corners of said bottom panel.

14. An expandable container according to claim 12, and further comprising:

a cover panel hingedly coupled to one of said side panels along a fold line and oriented substantially parallel to said bottom panel.

15. An expandable container according to claim 14, wherein

said cover panel has a central aperture therein.

16. An expandable container according to claim 14, wherein

said cover panel has an area substantially equal to the area of said bottom panel.

17. An expandable container according to claim 14, wherein

said cover panel has three side flaps hingedly coupled along fold lines at the side edges thereof, each of said side flaps being secured to one of said side panels of said bottom panel.

18. An expandable container according to claim 12, wherein

said means for expanding comprises a plurality of straight fold lines.

19. An expandable container according to claim 18, wherein

said plurality of straight fold lines comprises:

a first pair of parallel fold lines extending from the outer edge of said first side panel, across said bottom panel and to the outer edge of said third side panel,

a second pair of parallel fold lines extending from the outer edge of said second side panel, across said bottom panel and to the outer edge of said fourth side panel,

said two pairs of parallel fold lines intersecting at four points on said bottom panel, and

four diagonal fold lines, each extending from one of said four corners of said bottom panel to one of said four points on said bottom panel.

20. An expandable container according to claim 12, wherein

said means for interconnecting adjacent pairs of said side panels comprises

four corner panels, each hingedly coupled along two fold lines to two adjacent side panels and each having a diagonal fold line therein.