Dew point differential power controller

• US 4,260,876 A
• Filed: 12/11/1978
• Issued: 04/07/1981
• Est. Priority Date: 12/11/1978
• Status: Expired due to Term

• Current Assignee: New Anthony Inc (Dover Corporation)
• Original Assignee: Anthony Manufacturing Corporation.
• Inventors: Hochheiser, Jerome S.
• Primary Examiner(s): Grimley, Arthur T.
• Assistant Examiner(s): Paschall, Mark H.
• Application Number:
  US05/968,023
• Time in Patent Office: 848 Days
• Field of Search: 219/218, 219/494, 219/202, 219/497, 219/203, 219/499, 219/509, 219/501, 219/522, 219/492, 340/234, 340/235, 307/117
• US Class Current: 219/497
• CPC Class Codes: F25D 21/04 Preventing the formation of frost or condensate
• CPC Class Codes: G05D 22/02 characterised by the use of electric means
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor
• CPC Class Codes: H05B 1/0236 for vehicles
• CPC Class Codes: H05B 2203/035 Electrical circuits used in resistive heating apparatus
• CPC Class Codes: H05B 3/84 Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields

Abstract

A control circuit for proportionally controlling the application of available ac current to thin film heaters and other heating apparatus for transparent windows and other selected surfaces of refrigerated cabinets prevents condensation of moisture thereon. A transducing sensor in contact with the ambient air and thermally coupled to the refrigerated cabinet surfaces provides control signals to an ac heating current control circuit in relation to the difference between cabinet surface temperature and the dew point temperature of the ambient air. As the cabinet surface temperature drops closer to dew point the application of electric power to the transparent window and other surface heating apparatus is proportionally increased by the control circuit by applying heater current during correspondingly increased "on" periods for passage of the available ac heater current. "On" periods of the heater current are initiated during times in a cycle when the ac is at or near its null. At the two extremes of the operating range of the control circuit, heater current may be applied full "on" and full "off" respectively.

Claims

1. A control circuit for proportionally controlling and applying an ac current from an available ac electric current source to heater means for heating transparent windows adapted for use as openable walls of a refrigerated cabinet having a surface exposed to ambient air outside the cabinet, said control circuit comprising:

(a) dew point sensing impedance means coupled to said available ac current source and thermally coupled to said cabinet surface and exposed to ambient air adjacent said surface, for providing a variable impedance to passage of ac current therethrough proportional to the difference between the temperature of said cabinet surface and the dew point temperature of said ambient air;

(b) sensing circuit means powered by said source of ac current, said sensing circuit means being electrically coupled to said dew point sensing means and responsive thereto for producing an intermittent output pulse signal whose on-off duty cycle is within a predetermined range proportional to the impedance of said dew point sensing means, said output pulse signal being initiated only at those times when said ac current is at or close to zero, when the cabinet surface temperature is at or close to the dew point temperature of said ambient air; and

(c) solid state switch means connected in series circuit with said heater means and said available source of ac current, and responsive to said output pulse signal of said sensing circuit means for completing a series circuit of ac current from said source through said heater means during times proportionally determined by said output pulse signal.

2. The control circuit of claim 1 wherein said sensing circuit means includes ac-dc converting means for producing a pulse dc, said sensing circuit means initiating output pulse signals only at times corresponding to the initiation of a pulse dc when said ac current is at or close to zero.

3. The control circuit of claim 1 wherein said sensing circuit means includes means responsive to a current passing through said variable impedance for producing a dc control voltage, said sensing circuit means being responsive to said dc control voltage for producing said output signal.

4. The control circuit of claim 3 wherein said solid state switch means comprises a triac whose conductance is responsive to said intermittent output pulse signal of said sensing circuit means.

5. The control circuit of claim 1 wherein said sensing circuit means comprises an astable multivibrator having at least one input whose voltage is coupled to said impedance proportional to the difference between the temperature of said cabinet surface and the dew point temperature of said ambient air, and wherein the intermittent output pulse signal on-off duty cycle is determined within said predetermined range by said proportional impedance determined input.

6. The control circuit of claim 5 wherein said solid state switch means is coupled to said sensing circuit means by a plurality of successive, tandem connected triodes, each triode having its control node connected to a node other than the control node of the preceeding triode, the first triode of said plurality having its control node coupled to and responsive to the intermittent output pulse signal of said sensing circuit means, for producing a control signal to said solid state switch means from the last of said plurality of successive triodes, to complete the series circuit through said solid state switch means only when said first triode in said plurality of tandem connected triodes, is not conducting.

7. The control circuit of claim 1 wherein said solid state switch means comprises a triac having its control node coupled to the output of said sensing circuit means whose output pulse signal has a progressively greater "on" time in its on-off duty cycle as the difference between the temperature of said cabinet surface and said dew point temperature becomes less.

8. The control circuit of claim 1 wherein said solid state switch means comprises a triac having its control node coupled to the output of said sensing circuit means whose output pulse signal has a progressively greater "on" time in its on-off duty cycle as the difference between the temperature of said cabinet surface and said dew point temperature becomes greater.

9. A refrigerated cabinet heating system control circuit for proportionally controlling and applying an ac current from an available ac electric current source to heater means for heating transparent windows adapted for use as openable walls of a refrigerated cabinet having a surface exposed to ambient air outside the cabinet, said control circuit comprising:

dew point sensing means coupled to said available ac current source and thermally coupled to said cabinet surface and receiving ambient air adjacent said surface, for producing an output signal proportional to the difference between the temperature of said cabinet surface and the dew point temperature of said ambient air;

sensing circuit means powered by said source of ac current, said sensing circuit means being electrically coupled to said dew point sensing means and responsive to said output signal for producing an intermittent output pulse signal whose on-off duty cycle is within a predetermined range proportional to the signal produced by said dew point sensing means; and

solid state switch means connected in series circuit with said heater means and said available source of ac current, and responsive to said output pulse signal of said sensing circuit means for completing a series circuit of ac current from said source through said heater means during times proportionally determined by said output signal.

10. The refrigerated cabinet heating system control circuit of claim 9 wherein said dew point sensing means includes means for providing an impedance to passage of ac current therethrough, proportional to the difference between the temperature of said cabinet surface and the dew point temperature of said ambient air, and further includes means responsive to said impedance for producing said output signal as an ac output signal.

11. The refrigerated cabinet heating circuit of claim 9 wherein said sensing circuit means includes means for initiating said output pulse signal only at those times when said ac current is at or close to zero.

12. The refrigerated cabinet heating system control circuit of claim 10, said sensing circuit means includes ac-dc converting means for converting available ac current to pulsating dc current, said sensing circuit means being responsive to said pulsating dc current for initiating said intermittent output pulse signal only at times corresponding to the initiation of a pulsation thereof when said ac current is at or close to zero.

13. The refrigerated cabinet heating system control circuit of claim 10 wherein said sensing circuit means includes means responsive to said ac output signal for producing a dc control voltage, said sensing circuit means being responsive to said dc control voltage for producing said output pulse signal.

14. The refrigerated cabinet heating system control circuit of claim 9 wherein said sensing circuit means comprises an astable multivibrator having at least one input whose voltage is coupled to receive said output signal proportional to the difference between the temperature of said cabinet surface and the dew point temperature of said ambient air, and wherein the intermittent output pulse signal on-off duty cycle is determined within said predetermined range by said proportionally produced output signal.