Pin receptacle inspection apparatus and method

• US 4,264,202 A
• Filed: 09/04/1979
• Issued: 04/28/1981
• Est. Priority Date: 09/04/1979
• Status: Expired due to Term

• Current Assignee: QualCorp, Inc.
• Original Assignee: Automation Systems, Inc. (Rohwedder AG)
• Inventors: Gugliotta, George, Moir, Floyd W. II, Moros, Edward M. Jr.
• Primary Examiner(s): Bauer, Edward S.
• Assistant Examiner(s): Koren, Matthew W.
• Application Number:
  US06/072,118
• Time in Patent Office: 602 Days
• Field of Search: 356/237, 356/241, 356/430, 250/562, 250/572
• US Class Current: 356/237.1
• CPC Class Codes: G01R 1/04 Housings; Supporting members; Arrangements of terminals
• CPC Class Codes: H01R 43/00 Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors of trolley lines B60M1/28
• CPC Class Codes: H05K 7/1015 having exterior leads

Abstract

Apparatus and method are disclosed for inspecting a row of hollow pin receptacles in a housing to determine whether or not pins have been properly mounted in the receptacles. A collimated inspection light beam is directed toward one surface of the housing as it passes through an inspection position, so that the inspection beam successively impinges on the receptacles. A photodetector is disposed to face the opposing surface of the housing to receive light, if any, which has passed through the receptacles. Means responsive to the photodetector are provided for generating an output signal indicative of whether or not the pin has been properly mounted in the receptacle. The output signal generating means preferably comprises a threshold detector for detecting when the output of the photodetector exceeds a predetermined threshold. In the preferred embodiment of the invention, a collimated gating light beam is directed toward the inspection position so that a housing blocks the gating beam when a housing is at the inspection position. In this embodiment, a second photodetector is positioned to receive the gating beam when no housing is preset at the inspection position. Means responsive to the output of the second photodetector are provided for generating a gating signal that is used to gate the output signal generating means when a housing is present at the inspection position. A still further gating beam is used in conjunction with a third photodetector to determine when individual receptacles are at the inspection position.

Claims

1. Apparatus for inspecting a hollow pin receptacle in a housing to determine whether or not a pin has been properly mounted in said receptacle, comprising:

means for directing a collimated inspection light beam toward one surface of said housing so that said beam impinges on said receptacle;

photodetector means disposed to face the opposing surface of said housing to receive light, if any, which has passed through said receptacle; and

means responsive to said photodetector means for generating an output signal indicative of whether or not said pin has been properly mounted in said receptacle.

2. Apparatus as defined by claim 1 wherein said pin is normally mounted in said receptacle such that said pin protrudes from said housing, and further comprising means for directing a collimated pin gating light beam substantially parallel to and across a surface of said housing, second photodetector means disposed to receive said gating beam after it has traversed said housing, and means responsive to the output of said second photodetector means for generating a pin gating signal for gating said output signal generating means when said gating beam is intercepted by a protruding portion of said pin.

3. Apparatus as defined by claim 1 wherein said means responsive to the output of said photodetector means includes a threshold detector for detecting when the output of said photodetector means exceeds a predetermined threshold.

4. Apparatus as defined by claim 2 wherein said means responsive to the output of said photodetector means includes a threshold detector for detecting when the output of said photodetector means exceeds a predetermined threshold.

5. Apparatus as defined by claim 1 wherein said collimated light beam is a laser beam.

6. Apparatus as defined by claim 4 wherein said collimated light beam is a laser beam.

7. Apparatus for inspecting a row of hollow pin receptacles in housings passing an inspection position to determine whether or not pins have been properly mounted in the receptacles, comprising:

means for directing a collimated inspection light beam toward one surface of a housing at the inspection position so that said light beam successively impinges on each of said receptacles as said housing moves through the inspection position;

photodetector means disposed to face the opposing surface of said housing to receive light, if any, which has passed through said receptacles; and

means responsive to said photodetector means for generating an output signal indicative of whether or not pins have been properly mounted in said receptacles.

8. Apparatus as defined by claim 7 further comprising:

means for directing a collimated housing gating light beam toward the inspection position so that said a housing blocks said housing gating beam when a housing is at the inspection position;

second photodetector means positioned to receive said housing gating beam when no housing is present at the inspection position; and

means responsive to said second photodetector means for generating a housing gating signal for gating said output signal generating means when a housing is present at the inspection position.

9. Apparatus as defined by claim 7 wherein said pins are normally mounted in housing receptacles such that said pins protrude from said housings, and further comprising:

means for directing a collimated pin gating light beam at the inspection position, said pin gating beam being directed substantially parallel to the surface of said housings from which said pins protrude, such that the protruding portions of said pins successively block said pin gating beam as said inspection beam impinges on the receptacles of the pins blocking said pin gating beam;

third photodetector means positioned to receive said pin gating beam when it is not blocked by said pins; and

means responsive to said third photodetector means for generating a pin gating signal for gating, said output signal generating means when a pin intercepts said pin gating beam.

10. Apparatus as defined by claim 8 wherein said pins are normally mounted in housing receptacles such that said pins protrude from said housings, and further comprising:

means for directing a collimated pin gating light beam at the inspection position, said pin gating beam being directed substantially parallel to the surface of said housings from which said pins protrude, such that the protruding portions of said pins successively block said pin gating beam as said inspection beam impinges on the receptacles of the pins blocking said pin gating beam;

third photodetector means positioned to receive said pin gating beam when it is not blocked by said pins; and

means responsive to said third photodetector means for generating a pin gating signal for gating, said output signal generating means when a pin intercepts said pin gating beam.

11. Apparatus as defined by claim 9 further comprising pin counting means for counting occurrences of said pin gating signal which occur during said housing gating signal, and for generating an output indication when the count of occurrences of said pin gating signal does not correspond to a predetermined count.

12. Apparatus as defined by claim 10 further comprising pin counting means for counting occurrences of said pin gating signal which occur during said housing gating signal, and for generating an output indication when the count of occurrences of said pin gating signal does not correspond to a predetermined count.

13. In a system where integrated circuit socket housings are progressing along a surface of a track past an inspection position, an apparatus for inspecting parallel rows of hollow pin receptacles to determine whether or not pins have been properly mounted in the pin receptacles, comprising:

means for directing a plurality of collimated inspection light beams toward a housing at the inspection position so that said light beams successively impinge on each of said receptacles of the respective rows as said housing moves through the inspection position, said track having a plurality of apertures therein at the inspection position in the respective paths of said plurality of beams;

a plurality of photodetector means disposed to face the opposing surface of said track to receive light, if any, which has passed through said receptacles; and

means responsive to said plurality of photodetector means for generating an output signal indicative of whether or not pins have been properly mounted in said receptacles.

14. Apparatus as defined by claim 13 further comprising:

means for directing a collimated housing gating light beam toward the inspection position so that said a housing blocks said housing gating beam when a housing is at the inspection position;

further photodetector means positioned to receive said housing gating beam when no housing is present at the inspection position; and

means responsive to said further photodetector means for generating a housing gating signal for gating said output signal generating means when a housing is present at the inspection position.

15. Apparatus as defined by claim 13 wherein said pins are normally mounted in housing receptacles such that said pins protrude from said housings, and further comprising:

means for directing a collimated pin gating light beam at the inspection position, said pin gating beam being directed substantially parallel to the surface of said housings from which said pins protrude, such that the protruding portions of said pins successively block said pin gating beam as said inspection beam impinges on the receptacles of the pins blocking said pin gating beam;

additional photodetector means positioned to receive said pin gating beam when it is not blocked by said pins; and

means responsive to said additional photodetector means for generating a pin gating signal for gating said output signal generating means when a pin intercepts said pin gating beam.

16. Apparatus as defined by claim 14 wherein said pins are normally mounted in housing receptacles such that said pins protrude from said housings, and further comprising:

means for directing a collimated pin gating light beam at the inspection position, said pin gating beam being directed substantially parallel to the surface of said housings from which said pins protrude, such that the protruding portions of said pins successively block said pin gating beam as said inspection beam impinges on the receptacles of the pins blocking said pin gating beam;

additional photodetector means positioned to receive said pin gating beam when it is not blocked by said pins; and

means responsive to said additional photodetector means for generating a pin gating signal for gating said output signal generating means when a pin intercepts said pin gating beam.

17. Apparatus as defined by claim 15 further comprising pin counting means for counting occurrences of said pin gating signal which occur during said housing gating signal, and for generating an output indication when the count of occurrences of said pin gating signal does not correspond to a predetermined count.

18. Apparatus as defined by claim 16 further comprising pin counting means for counting occurrences of said pin gating signal which occur during said housing gating signal, and for generating an output indication when the count of occurrences of said pin gating signal does not correspond to a predetermined count.

19. A method for inspecting a row of hollow pin receptacles in housings passing an inspection position to determine whether or not pins have been properly mounted in the receptacles, comprising the steps of:

directing a collimated inspection light beam toward one surface of a housing at the inspection position so that said light beam successively impinges on each of said receptacles as said housing moves through the inspection position;

receiving light, if any, which has passed through said receptacles; and

generating an output signal in response to the received light, said output signal being indicative of whether or not pins have been properly mounted in said receptacles.

20. A method as defined by claim 19 further comprising the steps of:

directing a collimated housing gating light beam toward the inspection position so that said a housing blocks said housing gating beam when a housing is at the inspection position;

receiving said housing gating beam when no housing is present at the inspection position; and

generating a housing gating signal in response to the received housing gating beam for gating said output signal generation when a housing is present at the inspection position.

21. A method as defined by claim 19 wherein said pins are normally mounted in housing receptacles such that said pins protrude from said housings, and further comprising the steps of:

directing a collimated pin gating light beam at the inspection position, said pin gating beam being directed substantially parallel to the surface of said housings from which said pins protrude, such that the protruding portions of said pins successively block said pin gating beam as said inspection beam impinges on the receptacles of the pins blocking said pin gating beam;

receiving said pin gating beam when it is not blocked by said pins; and

generating a pin gating signal in response to the received pin gating beam for gating said output signal generation when a pin intercepts said pin gating beam.

22. A method as defined by claim 20 wherein said pins are normally mounted in housing receptacles such that said pins protrude from said housings, and further comprising the steps of:

directing a collimated pin gating light beam at the inspection position, said pin gating beam being directed substantially parallel to the surface of said housings from which said pins protrude, such that the protruding portions of said pins successively block said pin gating beam as said inspection beam impinges on the receptacles of the pins blocking said pin gating beam;

receiving said pin gating beam when it is not blocked by said pins; and

generating a pin gating signal in response to the received pin gating beam for gating said output signal generation when a pin intercepts said pin gating beam.