Solid waste treatment system

• US 4,264,352 A
• Filed: 03/17/1980
• Issued: 04/28/1981
• Est. Priority Date: 12/13/1978
• Status: Expired due to Term

• Current Assignee: Aerotherm Incorporated
• Original Assignee: Aerotherm Incorporated
• Inventors: Houser, John E.
• Primary Examiner(s): Therkorn, Ernest G.
• Application Number:
  US06/131,269
• Time in Patent Office: 407 Days
• Field of Search: 435/41, 435/170, 435/253, 435/287, 209/2, 209/3, 209/9, 209/11, 209/12, 241/24, 241/DIG. 38, 71/8, 71/9, 71/10, 71/14, 71/13, 71/6, 71/64 JC, 210/601, 210/620
• US Class Current: 71/9
• CPC Class Codes: B03B 9/06 specially adapted for refuse
• CPC Class Codes: B07B 9/00 Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
• CPC Class Codes: C05F 9/02 Apparatus for the manufacture
• CPC Class Codes: C05F 9/04 Biological compost
• CPC Class Codes: Y02A 40/20 Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
• CPC Class Codes: Y02W 30/52 Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
• CPC Class Codes: Y10S 209/93 Municipal solid waste sorting
• CPC Class Codes: Y10S 241/38 Solid waste disposal

Abstract

A method for composting solid waste material wherein, in initial treatment stages an optimum particle size is developed at a comminution station. Following an initial air classification arrangement, heavy inorganic materials are segregated to the extent that aluminum, glass and paper characterized products are removed for recycling purposes. A characterizing feature of the invention resides in the development of an optimized moisture content or digestible classified size optimized material at a relatively early stage prior to maceration developing a pulpous substance for digestion. A pug-mill arrangement is utilized for adding optimized moisture prior to digestion and maceration and a cage mill is utilized for the maceration stage of the process.

Claims

1. A process for treating solid waste comprising the steps of:

receiving untreated waste material at a receiving station;

comminuting said waste material to provide a size limited material having a select maximum average particle size;

elevating the moisture content of said size limited material by the agitation thereof in the presence of a select amount of water to provide a moisturized, size limited material;

controlling the said select amount of water present during said agitation and controlling the residence interval of said agitation to derive a substantially uniform moisture distribution substantially throughout all portions of said size limited material of about 50 to 60% of the weight of said material;

macerating said moisturized, size limited material without the further addition of moisture by subjecting it to counterrotative beating action to effect breakdown thereof to derive a pulpous material; and

digesting and composting said pulpous material by inducing the aerobic decomposition thereof.

2. The process for treating solid waste of claim 1 wherein said step of elevating the moisture content of said size limited material is carried out with a pug mill.

3. The process for treating solid waste of claim 1 wherein said step of macerating said moisturized, size limited material is carried out with at least one cage mill.

4. The process for treating solid waste of claim 1 wherein said moisture content elevation is carried out by the addition of a select amount of water-born sludge to said size limited material.

5. The process for treating solid waste of claim 1 including the steps of transferring atmospheric air situate in the environment of said receiving station and passing said transferred atmospheric air under pressure through said pulpous material while said pulpous material is undergoing said aerobic decomposition.

6. The process for treating solid waste of claim 1 wherein said step of elevating the moisture content of said size limited material is carried out with a pug mill.

7. The process for treating solid waste of claim 6 including the steps of transferring atmospheric air situate in the environment of said receiving station and passing said transferred atmospheric air under pressure through said pulpous material while said pulpous material is undergoing said aerobic decomposition.

8. The process for treating solid waste of claim 7 wherein said moisture content elevation is carried out by the addition of a select amount of water-born sludge to said size limited material.

9. A process for treating solid waste comprising the steps of:

receiving untreated waste composite starting material at a receiving station;

comminuting said waste composite starting material to provide a composite, size limited material having a select maximum average particle size;

removing ferrous metal material from said composite, size limited material;

then

segregating by air classification, heavy characterized inorganic material from said composite, size limited material;

segregating aluminum material from said segregated heavy inorganic material

segregating glass material from said segregated heavy characterized inorganic material;

separately heating said segregated glass material and said segregated aluminum material sufficiently to substantially remove organic material therefrom;

controllably elevating the moisture content of the remaining said composite, size limited material subsequent to said step of segregation by air classification to provide a moisture optimized, size limited material having a substantially uniform moisture distribution substantially throughout all portions of said material, said moisture content representing about 50 to 60% of the weight thereof said elevation of moisture content being carried out by agitating said size limited material over a residence interval selected to derive said uniform moisture distribution; and

macerating said moisture optimized, size limited material without the further addition of moisture by subjecting it to counterrotative beating action to effect breakdown thereof to derive a pulp characterized, moisture optimized material and digesting and composting said pulp characterized material by inducing the aerobic decomposition thereof.

10. A process for treating solid waste comprising of steps of:

receiving untreated waste composite starting material at a receiving station;

comminuting said waste composite starting material to provide a composite, size limited material having a select maximum average particle size;

removing ferrous metal material from said composite, size limited material;

then

controllably elevating the moisture content of said composite, size limited material to derive a substantially uniform moisture distribution substantially throughout all portions of said material, said moisture content of about 50 to 60% of the weight thereof said elevation of moisture content being carried out by agitating said size limited material over a residence interval selected to derive said uniform moisture distribution;

segregating, by air classification, heavy characterized inorganic material from said composite, size limited material, and, simultaneously, segregating, by air classification, plastic characterized organic material from said composite, size limited material;

macerating the remaining said size limited material without the further addition of moisture by subjecting it to counterrotative beating action to effect breakdown thereof to derive a pulp characterized, moisturized material; and

digesting and composting said pulp characterized, moisturized material by inducing the aerobic decomposition thereof.

11. A process for treating solid waste comprising the steps of:

receiving untreated waste composite starting material at a receiving station;

comminuting said waste composite starting material to provide a composite size limited material having a select maximum average particle size;

removing ferrous metal material from said composite, size limited material;

then

segregating, by air classification, heavy characterized inorganic material from said composite, size limited material, and simultaneously, segregating by air classification paper characterized material and plastic characterized organic material from said composite, size limited material;

then

elevating the moisture content of said segregated paper characterized material and said plastic characterized organic material;

then

segregating, by aspiration, said plastic characterized organic material from said paper characterized material;

then

drying said paper characterized material by the agitation thereof in the presence of heat and atmospheric air;

agitating the organic components of said size limited material subsequent to said step of segregation by air classification and controlling the moisture content thereof by select moisture addition to provide a substantially uniform moisture distribution substantially throughout all portions of said material, said moisture content representing about 50 to 60% of the weight thereof said elevation of moisture content being carried out by agitating said size limited material over a residence interval selected to derive said uniform moisture distribution;

macerating said size limited material without the further addition of moisture by subjecting it to counterrotative beating action to effect breakdown thereof subsequent to said step of agitation to derive a pulp characterized, moisture optimized material; and

digesting and composting said pulp characterized, moisture optimized material by inducing the aerobic decomposition thereof.