Electronic thermostat with heat anticipation and control method incorporating same

• US 4,270,693 A
• Filed: 08/13/1979
• Issued: 06/02/1981
• Est. Priority Date: 08/13/1979
• Status: Expired due to Term

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Johnson Controls, Inc. (Johnson Controls International plc)
• Inventors: Hayes, Thomas E.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US06/066,484
• Time in Patent Office: 659 Days
• Field of Search: 236/1 R, 236/46 F, 236/46 R, 236/68 B, 236/78 D, 165/27, 219/492, 307/117
• US Class Current: 236/46.00F
• CPC Class Codes: G05D 23/1904 variable in time
• CPC Class Codes: G05D 23/20 with sensing elements having variation of electric or magnetic properties with change of temperature G05D23/13 takes precedence

Abstract

An electronic thermostat includes digital electronic apparatus for simulating heat anticipation so that in operation, the temperature of the room being heated or cooled does not exhibit excessive overshoot. A sensor generates a signal representative of temperature in the room. In a preferred embodiment, the system compares the temperature signal with a composite set point signal. The composite set point signal is generated by a data processor to effect the following system characteristics: (1) when the temperature signal remains constant and is equal to the set point, the system can cycle approximately six times an hour with a fifty percent duty cycle; (2) a relatively small change in temperature or set point will modify the duty cycle substantially; and (3) if the temperature and set point signals differ by more than a predetermined amount, the system will lock on or off, depending on which is greater.

Claims

1. Thermostat apparatus comprising:

sensor circuit means responsive to ambient temperature for generating a digital electrical temperature signal representative of ambient temperature;

set point means for generating a digital electrical set point signal representative of a desired temperature set point;

data processor means receiving said temperature and set point signals for generating a composite signal from one of said temperature and set point signals comprising a first component signal representative of said one signal, a second offset component signal having a sense to reinforce the state of said output signal, and a third component signal comprising a time-varying signal having a slope opposite to the sense of said offset signal, said data processor means comparing said composite signal with the other of said set point and temperature signals for generating an output control signal when said composite signal reaches a predetermined value relative to said other signal; and

control circuit means responsive to said output control signal for controlling a source of energy.

2. The apparatus of claim 1 wherein said output control signal comprises ON and OFF signals for actuating and de-actuating said control circuit means respectively, and wherein said composite signal is a composite set point function, and wherein said data processor means includes storage means for storing data representative of an upper and a lower fixed value above and below said fixed set point signal respectively, said data processor means generating said second component set point function such that said composite set point function is equal to one of said upper and lower fixed values when said apparatus switches to one of said output signals, and said composite set point function is equal to the other value when said apparatus generates said other output signal.

3. The apparatus of claim 2 wherein said upper and lower fixed values define the upper and lower limits of a set point range relative to said fixed set point, said data processor means limiting said composite set point function to values within said range.

4. The apparatus of claim 2 wherein said set point means comprises adjustable means for generating said set point signal, and said data processor means selectively reads and stores the output signal of said set point means.

5. The apparatus of claim 3 characterized in that said upper and lower limits of said set point are approximately 2°

F. above and below said set point value respectively and that said ramp function has an average slope of approximately 0.4°

F. per minute.

6. The apparatus of claim 2 wherein said temperature sensor means includes a solid state element having a resistance which varies with temperature.

7. The apparatus of claim 1 wherein said data processor means generates said offset component and combines it with said set point signal when said output signal changes state.

8. The apparatus of claim 1 wherein said output control signal comprises a binary signal having first and second states for actuating and de-actuating said control circuit means respectively, and wherein said composite signal is a composite sensor function including upper and lower limits above and below the sensor signal and defining a composite sensor range, said data processor means combining said offset signal with said composite sensor function such that said composite sensor function is equal to said upper limit of said composite sensor range when said system switches to generate one of said states of said output control signal, and said composite sensor function is equal to said lower limit when said system switches to generate the other of said states of said output control signal.

9. The apparatus of claim 8 characterized in that said upper and lower limits of said composite sensor range are approximately 2°

F. above and below said temperature signal respectively.

10. The apparatus of claim 1 wherein said third component signal is a digital ramp signal having a constant average slope and comprised of incremental charges of constant magnitude and equal period.

11. Electronic thermostat apparatus for controlling a source of energy with an output control signal having first and second states for actuating and de-actuating a controller respectively, comprising:

sensor circuit means responsive to ambient temperature for generating an electrical signal representative of temperature;

set point signal means for generating an electrical signal representation of a desired set point;

data processor means receiving said temperature signal for generating a composite set point function signal and for comparing the same with said temperature signal, said composite set point function including a first component representative of a desired set point, a second component including a step function, and having a sense reinforcing said output signal, and a third component comprising a time-varying signal having a slope opposite to the sense of said second component, said data processor means comparing said composite set point function signal with said temperature signal for generating one state of said output control signal when the composite set point function is less than the temperature signal and for generating the other state of said output control signal when the composite set point function is greater than said temperature signal.

12. The apparatus of claim 11 wherein said data processor means includes programmed means for generating data representative of an upper limit level and a lower limit level relative to said set point signal to define a set point range, said data processor means being programmed to cause said composite set point function to increase to one of said limit levels of said set point range when an increasing composite set point function bears a predetermined relation to said temperature signal, said processor means being further programmed to cause said composite set point function to be equal to the other limit level of said set point range when a decreasing composite set point function bears a predetermined relation to said temperature signal.

13. The apparatus of claim 12 further comprising output circuit means responsive to said data processor means for generating said first output state of said output control signal when said composite set point function is greater than said temperature signal and for generating the complement of said output control signal when said composite set point function is less than said temperature signal.

14. The apparatus of claim 13 wherein said data processor means generates said second offset component signal and combines it with said composite set point signal when said output control signal changes state.

15. The apparatus of claim 14 wherein said time varying signal is a ramp having an average slope of approximately 0.4°

F. per minute.

16. Electronic thermostat apparatus for generating complementary output control signals for actuating and de-actuating a controller respectively comprising:

sensor circuit means responsive to ambient temperature for generating a temperature signal representative of temperature;

set point signal means for generating a set point signal representation of a desired set point;

data processor circuit means receiving said temperature signal for generating a composite sensor function signal and for comparing the same with said set point signal, said composite sensor function signal including a first component representative of ambient temperature, a second component comprising a step function, and a third component comprising a time-varying signal having a slope opposite to the sense of said step function, said data processor means comparing said composite sensor function signal with said set point signal for generating a first output control signal when the set point signal bears a predetermined relationship with said composite temperature function and for generating the complementary output control signal when the composite sensor function bears a predetermined relationship with said set point signal; and

output circuit means responsive to said output control signal for controlling said controller.

17. A method of controlling the temperature of a zone by a bivary output control signal to a controller comprising:

establishing an upper and a lower limit defining a range for a given temperature set point signal;

generating a temperature signal representative of the temperature of said zone;

generating a composite set point function signal comprising a first component representative of a desired set point for said zone, a second component representative of an increase or decrease of said composite signal to the upper or lower limit of said range when said output control signal is in one or the other of its complementary states respectively, and a third time-varying component having a slope tending to overcome said second component;

comparing said composite signal with said temperature signal;

generating said one state of said output control signal to said controller when said composite step point signal bears a first predetermined relationship with said temperature signal; and

generating the other state of said control signal to said controller when said composite set point signal bears a different predetermined relationship with said temperature signal, said second component forcing said composite set point signal to said upper limit of said range when said output control signal is switched from said other state to said one state, and forcing said composite set point signal to said lower limit of said range when said output control signal is switched from said one state to said other state, said third component having a tendency to cycle said controller but being limited by said limits.

18. The method of claim 17 wherein said step of comparing comprises detecting equality between an increasing composite set point signal and said temperature for increasing said composite set point signal to the upper level of said range when said composite set point signal reaches a predetermined value relative to said sensor signal, and thereafter decreasing said composite set point signal according to the slope of said time-varying signal;

and detecting when said decreasing composite set point signal is equal to a predetermined value relative to said temperature signal and then decreasing said composite set point signal to a value equal to the lower limit of said range and thereafter increasing said composite set point signal accordingly to the slope of said time-varying signal.

19. The method of claim 17 further comprising the steps of limiting said composite set point signal to value within said range and causing the same to remain equal to one of said limits if said limit is reached before the associated relationship is detected, and until such relationship is detected.

20. The method of claim 19 wherein said slope equals approximately 0.4°

F. per minute.