Synchronous motor drive

• US 4,271,384 A
• Filed: 11/10/1977
• Issued: 06/02/1981
• Est. Priority Date: 11/10/1977
• Status: Expired due to Term

• Current Assignee: Sigma Instruments, Inc. (Inficon Holding AG)
• Original Assignee: Sigma Instruments, Inc. (Inficon Holding AG)
• Inventors: Beling, Thomas E., Bric, Leopold
• Primary Examiner(s): Rubinson, Gene Z.
• Application Number:
  US05/850,201
• Time in Patent Office: 1,300 Days
• Field of Search: 318/171-174, 318/190, 318/306, 318/310, 318/318, 318/329, 318/314, 318/685, 318/696
• US Class Current: 318/685
• CPC Class Codes: B65H 2701/31 Textiles threads or artificial strands of filaments
• CPC Class Codes: B65H 54/28 Traversing devices; Package-shaping arrangements arrangements for preventing ribbon winding B65H54/38; grooved, slotted, or split drums for driving of packages B65H54/46
• CPC Class Codes: H02P 5/56 Speed and position comparison between the motors by electrical means
• CPC Class Codes: Y10S 388/911 Phase locked loop
• CPC Class Codes: Y10S 388/912 Pulse or frequency counter

Abstract

A synchronous motor is driven by applying cyclical or digital data through a phase locked loop whose loop filter integrates with a time constant equal to or greater than the inertial delay of the motor from start to its operating speed. According to one embodiment, the frequency output of the phase locked loop is further controlled with a digital rate multiplier whose phase effects are minimized by operating the VCO at a multiple of the input frequency and feeding the VCO voltage back through a frequency divider. According to another embodiment, the frequency control is obtained with a preliminary phase locked loop with a normal filter but a high frequency VCO whose feedback is divided by a value n, and then dividing the output of the main loop by m. Suitable counters may be used to stop and start the drive.

Claims

1. For a synchronous motor capable of reaching a given speed within a predetermined time, a motor drive operable from a voltage source repetitively variable at a frequency corresponding to the given speed, comprising:

a phase detector for responding to the source,

a filter,

a voltage controlled oscillator,

feedback means,

said phase detector, said filter, said voltage controlled oscillator, and said feedback means being connected successively to each other in a phase locked loop with said filter including integrating means having a time constant corresponding to the predetermined time.

2. A drive as in claim 1, wherein said filter has a time constant substantially equal to 0.1 seconds.

3. A drive as in claim 1, further comprising a digital rate multiplier coupled to said voltage controlled oscillator for varying the output rate of the voltage controlled oscillator.

4. A drive as in claim 1, wherein said feedback means includes a frequency divider for dividing the frequency by a predetermind value, and wherein said voltage controlled oscillator generates a frequency which is the predetermined frequency times the predetermined value when the phase locked loop is locked.

5. A drive as in claim 4, further comprising a second frequency divider coupled to the output of the voltage controlled oscillator for dividing the frequency of the voltage controlled oscillator.

6. A drive as in claim 5, wherein said second frequency divider divides the frequency by the same value as said first frequency divider.

7. A drive as in claim 6, further comprising a digital rate multiplier in cascade with said second frequency divider for multiplying the frequency by a value between zero and 0.9999.

8. A drive as in claim 1, wherein said filter includes storage means and means for leaking off the value stored in said storage means.

9. A drive as in claim 1, further comprising a second phase comparator, a second voltage controlled oscillator, a second filter, and second feedback means forming a second phase locked loop having an output at the second voltage controlled oscillator,

coupling means coupling the output of said second phase locked loop to said first phase comparator, said second voltage controlled oscillator having a locked-in frequency which is a multiple of the predetermined frequency, said second feedback means having a frequency divider which divides the frequency by said multiple,

said second filter having a time constant for filtering the predetermined frequency,

said first filter having a time constant greater than said second filter, and

a second divider coupled to the output of said first voltage controlled oscillator, said second divider and said first divider establishing an effective frequency division.

10. A drive as in claim 9, wherein said coupling means includes a frequency rate multiplier for multiplying the frequency by a proportion from zero to 0.9999.

11. A drive as in claim 10, wherein said dividers are digital and the output of said voltage controlled oscillators are digital outputs.

12. A drive as in claim 1, wherein said phase comparator responds to digital signals and said voltage controlled oscillator generates a train of pulses.

13. A drive as in claim 1, wherein said filter includes a linear ramping circuit for responding to a step function with a ramp output.

14. A drive as in claim 1, further comprising a first counter connected to the input of said phase comparator,

a gate circuit connected to receive the output of said voltage controlled oscillator and having an output therefrom, a second counter connected to the output of said gate circuit, a comparator for comparing the outputs of said counters and connected to the gate circuit for opening the gate in response to differences between the counts of said counter,

said counters having the same capacities, said capacities being greater than a number of cycles of the source corresponding to the predetermined time.

15. A drive as in claim 14, wherein said filter includes a linear ramping circuit for producing a linear ramp in response to a step input, said linear ramp having a time exceeding the predetermined time.

16. A drive as in claim 1, wherein said phase comparator includes an input terminal for receiving an input from the source and forming the input of said phase locked loop,

said voltage controlled oscillator having an output terminal forming the output of said phase locked loop,

means for counting the number of cycles at the phase locked loop input and phase locked loop output and producing an output as long as the number of cycles counted in unequal, gate means coupled to the phase locked loop output and to said means for counting and comparing for passing pulses only when the counted cycles are unequal.

17. A drive as in claim 1, further comprising input means coupled to said phase detector for counting input cycles and blocking input cycles from the source after counting a predetermined number of cycles,

output means coupled to the voltage controlled oscillator for counting output cycles from the voltage controlled oscillator and blocking further output cycles when the predetermind number of cycles has been counted,

said input means and said output means each including a counter settable to a number of cycles corresponding to a preset distance and having a total time greater than twice the predetermined time.

18. A drive as in claim 17, wherein said filter includes a linear ramping circuit.

19. A drive as in claim 1, wherein said phase detector, said filter, said oscillator and said feedback means are arranged so that said phase detector responds only to a fundamental frequency.

20. A coil winding mechanism for winding wire on a form, comprising motor means for driving the form, sensing means coupled to the motor means for sensing rotation of the motor means, a synchronous motor, guide means coupled to the synchronous motor for guiding wire to be wound on the form laterally along the form, a motor control coupled to the sensing means for sensing the output of the sensing means and coupled to the synchronous motor for controlling rotation of the synchronous motor, said sensing means being constructed to produce a cyclical output whose frequency varies in response to speed of said motor means;

said motor control including a phase comparator connected to said sensing means, a filter, a voltage controlled oscillator, and feedback means for feeding back signals from said voltage controlled oscillator to said phase detector;

said synchronous motor being capable of reaching a given speed within a predetermind time;

said phase detector, said filter, said voltage controlled oscillator, and said feedback means being connected successively to each other in a phase locked loop with said filter including integrating means having a time constant corresponding to the predetermined time.

21. A mechanism as in claim 20, wherein said detector, said filter, said oscillator, and said feedback means are arranged so that said detector responds only to a fundamental frequency.