Fuel cell system configurations
First Claim
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1. An electrochemical cell system comprising:
- a plurality of electrically connected fuel cells and at least one cooling module disposed between selected fuel cells, said fuel cells and cooling module arranged in a stack and shaped in cross section as an elongated polygon having pairs of oppositely disposed peripheral faces, at least one pair of peripheral faces being longer than the remaining pairs and disposed such that the distance between said opposite longer pair of peripheral faces is shorter than the distance between the opposite peripheral faces of the remaining pairs;
each said fuel cell having an electrolyte positioned between a pair of bipolar plates, said bipolar plates defining oxidant channels for transporting an oxidant in reacting communication with said electrolyte, and fuel channels for transporting a fuel in reacting communication with said electrolyte, said fuel and oxidant channels each having an inlet on one shorter peripheral face of said polygon and an outlet on an opposite shorter peripheral face;
said cooling module having cooling passages, said passages having an entry on one peripheral face of said polygon and an exit on an opposite peripheral face, said entry and exit being disposed on said longer peripheral faces of said polygon.
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Abstract
Fuel cell stack configurations having elongated polygonal cross-sectional shapes and gaskets at the peripheral faces to which flow manifolds are sealingly affixed. Process channels convey a fuel and an oxidant through longer channels, and a cooling fluid is conveyed through relatively shorter cooling passages. The polygonal structure preferably includes at least two right angles, and the faces of the stack are arranged in opposite parallel pairs.
78 Citations
15 Claims
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1. An electrochemical cell system comprising:
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a plurality of electrically connected fuel cells and at least one cooling module disposed between selected fuel cells, said fuel cells and cooling module arranged in a stack and shaped in cross section as an elongated polygon having pairs of oppositely disposed peripheral faces, at least one pair of peripheral faces being longer than the remaining pairs and disposed such that the distance between said opposite longer pair of peripheral faces is shorter than the distance between the opposite peripheral faces of the remaining pairs; each said fuel cell having an electrolyte positioned between a pair of bipolar plates, said bipolar plates defining oxidant channels for transporting an oxidant in reacting communication with said electrolyte, and fuel channels for transporting a fuel in reacting communication with said electrolyte, said fuel and oxidant channels each having an inlet on one shorter peripheral face of said polygon and an outlet on an opposite shorter peripheral face; said cooling module having cooling passages, said passages having an entry on one peripheral face of said polygon and an exit on an opposite peripheral face, said entry and exit being disposed on said longer peripheral faces of said polygon. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. An electrochemical cell system comprising:
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a plurality of electrically connected fuel cells and a cooling module disposed between selected fuel cells, said fuel cells and cooling module arranged in a stack and shaped in cross section as an elongated hexagon having three pairs of oppositely disposed, substantially parallel peripheral faces, the faces of one of said pairs being longer than the faces of the remaining pairs and disposed such that the distance between the faces of said one pair is shorter than the distance between the faces of the remaining pairs; each said fuel cell having an electrolyte positioned between a pair of bipolar plates, said plates defining oxidant channels and fuel channels, said oxidant channels having an inlet on one face of one of said remaining pairs and an outlet on the oppositely disposed face, said fuel channels having an inlet on one face of the other of said remaining pairs and an outlet on the oppositely disposed face; said cooling module defining cooling passages having an entry on one face of said longer pair and an exit on the oppositely disposed face. - View Dependent Claims (9, 10, 11)
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12. An electrochemical cell system comprising:
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a plurality of electrically connected fuel cells and a cooling module disposed between selected fuel cells, said fuel cells and module arranged in a stack and shaped in cross section as a rectangle having two pairs of oppositely disposed, substantially parallel peripheral faces, the faces of one of said pairs being longer than the faces of the other shorter pair, each said fuel cell having an electrolyte positioned between a pair of bipolar plates, said plates defining oxidant channels and fuel channels, said oxidant and fuel channels each having an inlet and an outlet, said oxidant inlet and said fuel outlet being positioned on one of said shorter faces, separated along said one shorter face by an intermediate gasket, and said oxidant outlet and fuel inlet being positioned on said other shorter face, separated along said other shorter face by an intermediate gasket, gaskets for sealing, in conjunction with said intermediate gaskets, manifolds to said shorter faces including a manifold common to said oxidant inlets, a manifold common to said oxidant outlets, a manifold common to said fuel inlets and a manifold common to said fuel outlets, said cooling module defining cooling passages having an entry on one of said longer faces and an exit on the oppositely disposed face, and manifolds sealed to each of said longer faces, one of said manifolds being common to said entries of said cooling passages and another one of said manifolds being common to said exits of said cooling passages. - View Dependent Claims (13, 14, 15)
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Specification