Release molds for laminating bilayer safety glass

• US 4,277,299 A
• Filed: 06/18/1979
• Issued: 07/07/1981
• Est. Priority Date: 09/23/1977
• Status: Expired due to Term

• Current Assignee: PPG Industries Incorporated (Nouryon BV)
• Original Assignee: PPG Industries Incorporated (Nouryon BV)
• Inventors: Cherenko, Joseph, Kelly, Joseph D., Sokol, Larry S., Frey, William I.
• Primary Examiner(s): Ball, Michael W.
• Application Number:
  US06/049,673
• Time in Patent Office: 750 Days
• Field of Search: 156/289, 156/99, 156/102, 156/106, 156/242, 106/38.22, 106/38.27, 264/338, 427/163, 427/164, 427/387, 427/420, 427/133, 427/135, 427/184, 428/429, 428/430, 428/431, 428/437, 260/33.6 SB, 260/33.8 SB
• US Class Current: 156/242
• CPC Class Codes: B29C 33/64 Silicone
• CPC Class Codes: B32B 17/10018 comprising only one glass sheet
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B32B 17/1077 containing polyurethane
• CPC Class Codes: B32B 17/10889 shaping the sheets, e.g. by using a mould B32B17/10816 takes precedence
• CPC Class Codes: B32B 2307/412 Transparent

Abstract

A transparent safety glass laminate having an optically acceptable exposed plastic surface is fabricated by laminating an outer glass sheet and an inner preformed plastic sheet under heat and pressure with the plastic surface to be exposed supported against an optically smooth mold, preferably a second glass sheet, which is coated with an optically smooth coating of a material which acts as a release agent to facilitate separation of the plastic surface from the mold after lamination.

Claims

1. In a method for making a transparent safety glass laminate having an exposed plastic surface comprising the steps of:

a. assembling between a glass sheet to be laminated and a glass mold coated with a release agent, a polymer selected from the group consisting of polyvinyl acetals and polyurethanes;

b. bonding said polymer to said glass sheet; and

c. separating the glass mold from the polymer layer of the laminate, the improvement which comprises coating the glass mold on the surface which contacts the polymer layer with a composition comprising a release agent which contains

2. from 80 to 98 percent by weight phenyl methyl polysiloxane resin with from 1.0 to 1.7 hydrocarbon radicals per silicon atom;

2. from 1 to 10 percent by weight of a phenyl methyl siloxane fluid which has from 1.99 to 2.00 hydrocarbon radicals per silicon atom and which contains at least 1 percent by weight of silicon-bonded hydroxyl groups;

3. from 1 to 10 percent by weight of a nonhydroxylated methyl siloxane fluid which has at least 2.0 monovalent hydrocarbon radicals per silicon atom;

and a low molecular weight, hydroxy-functional silicone compound of the formula R_n Si(OR'"'"')_m O_4--n--m/2 wherein R is a monovalent hydrocarbon radical, R'"'"' is selected from the group consisting of hydrogen and alkyl radicals containing from 1 to 6 carbon atoms, n has an average value from 0.9 to 1.9 and m has an average value from 0.1 to 1.5, and the compound having about four hydroxyl groups per molecular formula unit.