Temperature control system for electric heating apparatus

• US 4,277,670 A
• Filed: 04/18/1979
• Issued: 07/07/1981
• Est. Priority Date: 04/20/1978
• Status: Expired due to Term

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Horii, Hiroshi, Kimata, Kunio, Hasegawa, Hidenobu, Aoygi, Hirofumi, Mori, Shun'ichiro
• Primary Examiner(s): Grimley, Arthur T.
• Assistant Examiner(s): PASCHALL, MARK H
• Application Number:
  US06/031,072
• Time in Patent Office: 811 Days
• Field of Search: 219/490, 219/212, 219/494, 219/522, 219/492, 219/510, 219/497, 219/511, 219/499, 219/501, 219/508, 219/528, 323/22 SC, 323/18, 307/117
• US Class Current: 219/492
• CPC Class Codes: G05D 23/1906 using an analogue comparing device
• CPC Class Codes: G05D 23/1909 whose output amplitude can only take two discrete values
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor
• CPC Class Codes: H02H 5/043 the temperature dependent resistor being disposed parallel to a heating wire, e.g. in a heating blanket
• CPC Class Codes: H05B 1/0272 For heating of fabrics
• CPC Class Codes: H05B 2203/003 using serpentine layout
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 2203/026 Heaters specially adapted for floor heating
• CPC Class Codes: H05B 2203/035 Electrical circuits used in resistive heating apparatus
• CPC Class Codes: H05B 2203/036 Heaters specially adapted for garment heating
• CPC Class Codes: H05B 3/34 flexible, e.g. heating nets or webs

Abstract

A system comprising a heat generating load, a power control element for controlling power supply to the heat generating load, a temperature detecting circuit for producing an ON signal when the temperature of the load detected by a temperature sensor is lower than a set temperature and an OFF signal when the temperature has reached the set temperature, and a control circuit for feeding on ON or OFF signal to the power control element in response to the signal from the temperature detecting circuit. The control circuit includes a hysteresis control circuit which, once the temperature detecting circuit detects that the temperature has reached the set temperature, permits the power control element to receive OFF signals for a suitable period of time even after the temperature has subsequently lowered to a level at which the signal from the temperature detecting circuit changes to an ON signal. Under the electronic temperature control, the temperature of the article to be heated swings over a predetermined range, giving stimulating and comfortable warmth to the human body.

Claims

1. A temperature control system comprising a heat generating load for an article to be heated, a power control element for controlling power supply to the heat generating load, a temperature detecting circuit for producing an ON signal when the temperature detected by a temperature sensor for receiving the heat of the heat generating load is lower than a temperature set by a temperature setting unit and for producing an OFF signal when the detected temperature has reached the set temperature, and a control circuit for feeding an ON or OFF signal to the power control element in response to said ON or OFF signal from the temperature detecting circuit, the control circuit having a hysteresis control circuit which actuates a timer when the signal from the temperature detecting circuit has changed from an ON signal to an OFF signal or from an OFF signal to an ON signal to permit the power control element to receive OFF signals while the timer is in operation despite ON signals emitted from the temperature detecting circuit and to receive an ON signal in response to an ON signal from the temperature detecting circuit after lapse of the time set by the timer until the temperature detected by said temperature sensor has reached the set temperature, whereby to render the temperature of the article to be heated swingable over a predetermined range in repetitive cycles.

2. A temperature control system as defined in claim 1 wherein the hysteresis control circuit comprises, as said timer, a counter circuit which is energized when the signal from the temperature detecting circuit has changed from an ON signal to an OFF signal or from an OFF signal to an ON signal to permit the power control element to receive OFF signals while the counter circuit is in counting operation even after the temperature has lowered to a level at which the signal from the temperature detecting circuit changes to an ON signal and to receive an ON signal in response to an ON signal from the temperature detecting circuit after the completion of the operation of the counter circuit.

3. A temperature control system as defined in claim 1 or 2 which has hysteresis adjusting means for adjusting the temperature swing of hysteresis control.

4. A temperature control circuit comprising a heat generating load for an article to be heated, a power control element for controlling power supply to the heat generating load, a temperature detecting circuit for producing an ON signal when the temperature detected by a temperature sensor for receiving the heat of the heat generating load is lower than a temperature set by a temperature setting unit and for producing an OFF signal when the detected temperature has reached the set temperature, and a control circuit for feeding an ON or OFF signal to the power control element in response to said ON or OFF signal from the temperature detecting circuit, the control circuit having a switch for selecting proportional control or hysteresis control alternatively, a proportional control circuit for feeding an ON or OFF signal to the power control element exactly in response to the ON or OFF signal from the temperature detecting circuit while the switch is set for proportional control, a hysteresis control circuit operable while the switch is set for hysteresis control to actuate a timer when the signal from the temperature detecting circuit has changed from an ON signal to an OFF signal or from an OFF signal to an ON signal, permitting the power control element to receive OFF signals while the timer is in operation despite ON signals emitted from the temperature detecting circuit, the hysteresis control circuit further permitting the power control element to receive an ON signal from the temperature detecting circuit after lapse of the time set by the timer until the temperature detected by said temperature sensor has reached the set temperature, whereby to render the temperature of the article to be heated swingable over a predetermined range in repetitive cycles, another switch for setting the temperature setting unit to a high temperature level and resetting the unit to the initial set temperature, and a high setting holding circuit for starting a timer when the second-mentioned switch is set to the high level to hold the same switch set to the high level during the operation of the second-mentioned timer and resetting the second-mentioned switch upon lapse of the time set by the same timer to discontinue the high setting operation.

5. A temperature control system as defined in claim 4 wherein the second-mentioned switch is automatically operable by detecting atmospheric temperature.

6. A temperature control system as defined in claim 4 wherein the second-mentioned switch is settable to the high level by pulling a knob and resettable by pushing the knob.

7. A temperature control system as defined in claim 4 wherein the switch is settable to the high level with its contacts clsoed by pulling a knob and resettable with its contacts opened by pushing the knob, the contacts being openable for resetting by a coil which is energized with discontinuing output produced upon lapse of the time set by the timer of the high setting holding circuit.

8. A temperature control system as defined in claim 4 which has a circuit for discontinuing the high setting operation during the operation of the timer when the switch is manually reset while the high setting holding circuit is in operation.

9. A temperature control system as defined in claim 4 wherein the hysteresis control timer is used also as the timer for determining the duration of the high setting operation.