Temperature control system for electric heating appliance

• US 4,277,671 A
• Filed: 04/18/1979
• Issued: 07/07/1981
• Est. Priority Date: 04/20/1978
• Status: Expired due to Term

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Horii, Hiroshi, Hasegawa, Hidenobu, Kimata, Kunio, Aoyagi, Hirofumi, Mori, Shunichiro
• Primary Examiner(s): Rubinson, Gene Z.
• Assistant Examiner(s): PASCHALL, MARK H
• Application Number:
  US06/031,300
• Time in Patent Office: 811 Days
• Field of Search: 219/490, 219/493, 219/492, 219/494, 219/497, 219/499, 219/501, 219/471, 219/504, 219/505, 219/528, 323/22 SS, 323/18, 323/34, 324/158 SC, 324/51
• US Class Current: 219/494
• CPC Class Codes: G05D 23/1906 using an analogue comparing device
• CPC Class Codes: G05D 23/1909 whose output amplitude can only take two discrete values
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor
• CPC Class Codes: H02H 5/043 the temperature dependent resistor being disposed parallel to a heating wire, e.g. in a heating blanket
• CPC Class Codes: H05B 1/0272 For heating of fabrics
• CPC Class Codes: H05B 2203/003 using serpentine layout
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 2203/026 Heaters specially adapted for floor heating
• CPC Class Codes: H05B 2203/035 Electrical circuits used in resistive heating apparatus
• CPC Class Codes: H05B 2203/036 Heaters specially adapted for garment heating
• CPC Class Codes: H05B 3/34 flexible, e.g. heating nets or webs

Abstract

A system comprising a heat generating load such as a heater, a power control element for directly or indirectly supplying current to the heat generating load, a temperature detecting circuit for producing an ON signal when the temperature of the heat generating load is lower than a set temperature and an OFF signal when the temperature is higher than the setting, and a control circuit for feeding an ON or OFF signal to the power control element in response to the ON or OFF signal from the temperature detecting circuit. The control circuit includes a failure detecting circuit for logically comparing the signal from the temperature detecting circuit with the terminal voltage across the power control element to produce output when the power control element is in conduction although the signal from the temperature detecting circuit is an OFF signal. Upon the failure of the power control element, for example, due to self-triggering, the failure is detected directly by the failure detecting circuit and, in response to the resulting output therefrom, the power supply to the heat generating load is stopped to assure safety.

Claims

1. A temperature control system comprising a heat generating load, a power control element for directly or indirectly supplying current to the heat generating load, a temperature detecting circuit for emitting an ON signal when the temperature detected by a temperature sensor in thermally coupled relation with the heat generating load is lower than a set temperature and emitting an OFF signal when the detected temperature is higher than the set temperature, and a control circuit for feeding an ON or OFF signal to the power control element in response to said ON or OFF signal from the temperature detecting circuit, the control circuit having a failure detecting circuit for logically comparing the signal from the temperature detecting circuit with the terminal voltage across the power control element to produce output when the power control element is in conduction because of self-triggering although the signal from the temperature detecting circuit is an OFF signal, the control circuit further being provided with a safety circuit for stopping power supply to the heat generating load in response to the output from the failure detecting circuit, said failure detecting circuit including a wave form shaping unit for detecting the ON or OFF output of the temperature detecting circuit during a negative cycle of an a-c power supply of opposite polarity to the power control element to produce ON or OFF output during the following positive half cycle in accordance with the detected output, and a terminal voltage detecting unit for detecting the terminal voltage across the power control element to detect whether the power control element is in conduction or out of conduction during a first detecting period, the failure detecting circuit being adapted to compare the ON or OFF signal from the wave form shaping unit with the output from the terminal voltage detecting unit during a second detecting period of later phase than the first period.

2. A temperature control system as defined in claim 1 wherein the safety circuit amplifies the output from the failure detecting circuit by way of a power control element or transistor and passes the amplified current through a resistor to cause the resistor to generate heat, thermally break a temperature fuse in thermally coupled relation with the resistor and stop the power supply to the heat generating load.

3. A temperature control system as defined in claim 1 wherein the safety circuit amplifies the output from the failure detecting circuit by way of a power control element or transistor and passes the amplified current through a current fuse to stop the power supply to the heat generating load.

4. A temperature control system comprising a heat generating load, a power control element for directly or indirectly supplying current to the heat generating load, a temperature detecting circuit for emitting an ON signal when the temperature detected by a temperature sensor in thermally coupled relation with the heat generating load is lower than a set temperature and emitting an OFF signal when the detected temperature is higher than the set temperature, and a control circuit for feeding an ON or OFF signal to the power control element in response to said ON or OFF signal from the temperature detecting circuit, the control circuit having a charging-discharging trigger circuit for producing two ON signals with different timings to bring a first transistor into conduction with one of the ON signals and charge a capacitor and to bring a second transistor into conduction with the other ON signal, thereby discharging the charge from the capacitor to trigger the power control element with the discharge current.