Multifunction dynamoelectric protection system

• US 4,281,358 A
• Filed: 09/01/1978
• Issued: 07/28/1981
• Est. Priority Date: 09/01/1978
• Status: Expired due to Term

• Current Assignee: Texas Instruments, Inc.
• Original Assignee: Texas Instruments, Inc.
• Inventors: Unterweger, Diethard, Plouffe, Leo A.
• Primary Examiner(s): Salce, Patrick R.
• Application Number:
  US05/939,087
• Time in Patent Office: 1,061 Days
• Field of Search: 361/22, 361/23, 361/24, 361/27, 361/25, 361/28, 361/29, 361/92, 361/106, 361/86, 361/87, 361/196, 361/198, 361/195
• US Class Current: 361/22
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence
• CPC Class Codes: H02H 3/06 with automatic reconnection
• CPC Class Codes: H02H 7/0852 directly responsive to abnormal temperature by using a temperature sensor in a control circuit H02H7/0833
• CPC Class Codes: H02H 7/09 against over-voltage; against reduction of voltage; against phase interruption

Abstract

A protection system for a dynamoelectric machine providing a plurality of protective functions comprises a module having as a first function over temperature protection including thermal sensors adapted to be placed in heat transfer relation with the windings of the machine. The sensors which may be connected in series or in parallel are connected to a sensing circuit provided with shorted sensor protection. When connected in parallel a channel is provided for each sensor and is isolated from one another. Other functions include a minimum off delay timer which prevents rapid cycling of the machine. An oil pressure timer particularly useful with a compressor motor to sense oil pressure between the output of the oil pump and the crankcase in order to deenergize the motor should there be inadequate oil pressure for a selected period of time, a low voltage cut out network in the event of the occurrence of low voltage conditions, and a circuit to facilitate use of controls in the output side of the system if desired while permitting operation of the system only on the condition of output current flow.

The minimum off delay timer can be modified to provide a manual reset circuit which will lock out or prevent energization of the machine each time the protection circuit is tripped. Reset can be accomplished only by removing power to the module and reapplying said power.

Claims

1. A protection system for a dynamoelectric machine comprising

a source of power and switching means for switching the power to and from the dynamoelectric machine,

a first control means, the first control means being a temperature protection control means having at least one input and an output and two operating states, temperature responsive sensor means coupled to one input of the first control means,

a second control means, the second control means being a shorted sensor control means having at least one input and an output and two operating states, the output of the second control means coupled to the switching means, the output of the first control means coupled to the one input of the second control means,

a third control means, the third control means being a time delay control means having at least one input and an output and two operating states, the output of the third control means coupled to the one input of the first control means, a timing network coupled to the one input of the third control means,

a fourth control means, the fourth control means being a low voltage control means having at least one input and an output and two operating states, line voltage sensing means coupled to the one input of the fourth control means,

a fifth control means, the fifth control means being a pressure control means having at least one input and an output and two operating states, the output of the fifth control means coupled to the one input of the first control means, a pressure switch network coupled to the one input of the fifth control means,

sixth control means having at least one input and an output and two operating states, the output of the fifth control means coupled to the one input of the sixth control means, the output of the sixth control means coupled to the one input of the second control means,

seventh control means having at least one input and an output and two operating states, the output of the seventh control means coupled to the one input of the sixth control means, dynamoelectric machine current sensing means having an output signal indicative of the existence of such current, the signal fed into the one input of the seventh control means, and eighth control means having at least one input and an output and two operating states, the output of the seventh control means coupled to the one input of the eighth control means and the output of the eighth control means coupled to the one input of the second control means.

2. A protection system for a dynamoelectric machine according to claim 1 in which the temperature protection control means comprises a first voltage comparator having two inputs and an output, the temperature responsive means comprises a voltage divider connected between a d.c. power source and common, including a reference resistor and a PTC resistor forming a first junction therebetween, the first junction connected to one input of the first comparator, means for providing a reference voltage and means for connecting the reference voltage to the other input of the first comparator.

3. A protection system for a dynamoelectric machine according to claim 2 in which the shorted sensor control means comprises a second voltage comparator having two inputs and an output, a second voltage divider connected between the d.c. power source and common comprising two resistors forming a second junction therebetween, the second junction connected to one input of the second comparator, a diode having an anode and a cathode, its anode connected to the second junction and its cathode connected to the first junction, means for providing a second reference voltage and means for connecting the second reference voltage to the other input of the second comparator.

4. A protection system for a dynamoelectric machine according to claim 3 in which the first resistor of the second voltage divider comprises two serially connected resistors forming a junction therebetween, the junction between the two serially connected resistors connected to the output of the first voltage comparator, and a feedback resistor, the feedback resistor connected between the output of the first voltage comparator and the said one input.

5. A protection system for a dynamoelectric machine according to claim 3 including transient protection comprising a first varistor connected between the first junction and common and a second varistor connected between the second junction and common.

6. A protection system for a dynamoelectric machine according to claim 3 in which the switching means includes a PNP transistor having a base and an emitter, collector circuit, the base coupled to the output of the second comparator, the emitter, collector circuit connected to a source of power whereby the transistor will conduct current when the second comparator is in one of its operating states and will not conduct current when the second comparator is in the other of its operating states.

7. A protection system for a dynamoelectric machine according to claim 6 in which the power supplied to the machine is electrically isolated from the protection system circuitry, the switching means further comprising a reed delay having a coil and contacts operably associated therewith, the coil serially connected to the emitter, collector circuit of the transistor, a triac having first and second anodes and a gate circuit, the anodes of the triac connected to the source of power and the machine and the contacts of the reed relay connected to a gate circuit of the triac.

8. A protection system for a dynamoelectric machine according to claim 7 in which the time delay control means comprises a third voltage comparator having two inputs and an output, a third voltage divider connected between the d.c. power source and common comprising two resistors forming a third junction therebetween, a diode, the inputs of the third voltage comparator connected to the third junction with the diode interposed therebetween, a resistor connecting one input of the third voltage comparator with the collector of the PNP transistor, a capacitor connected across one of the two resistors of the third divider between the third junction and common, the output of the third voltage comparator coupled to the said one input of the first voltage comparator.

9. A protection system for a dynamoelectric machine according to claim 3 in which the pressure control means comprises a fifth voltage comparator having two inputs and an output, a resistor connected between the d.c. source of power and said one input of the fifth voltage comparator, the said one input also connected to common through a serially connected diode and capacitor, normally open pressure switch contacts connected between the capacitor and common, the capacitor also coupled to the output of the first voltage comparator and means providing a reference voltage connected to the second input of the fifth voltage comparator, the output of the fifth voltage comparator coupled to the said one input of the first voltage comparator, the sixth control means comprising a sixth voltage comparator having two inputs and an output, the output of the fifth comparator connected to an input of the sixth comparator, the output of the sixth comparator connected to common through the pressure switch contacts.

10. A protection system for a dynamoelectric machine according to claim 9 in which normally open, push button contacts are connected between common and the fifth pressure control capacitor.

11. A protection system for a dynamoelectric machine according to claim 3 in which the low voltage control means comprises a fourth voltage comparator having two inputs and an output, a fourth voltage divider serially connected to a resistor between the power source and common comprising two resistors forming a fourth junction therebetween, the fourth junction connected to one input of the fourth voltage comparator, a capacitor connected across the fourth voltage divider.

12. A protection system for a dynamoelectric machine according to claim 9 in which the seventh control means comprises a seventh voltage comparator having two inputs and an output, a coil connected between two resistors which in turn are connected between the d.c. power source and common, the two inputs of the seventh voltage comprator connected to opposite ends of the coil, means electromagnetically coupling a power line carrying power to the machine to the coil,

the eighth control means comprising an eighth voltage comparator having two inputs and an output, the output of the seventh voltage comparator coupled through a capacitor to an input of the eighth voltage comparator and to an input of the sixth voltage comparator, and the output of the eighth voltage comparator coupled to an input of the second voltage comparator.

13. A protection system for a deynamoelectric machine comprising

a source of power and switching means for switching the power to and from the dynamoelectric machine,

control means adapted to control the switching mmeans comprising first and second voltage comparators each having two inputs and an output, a source of d.c. power, a first voltage divider connected between the d.c. power source and common comprising a reference resistor and a temperature dependent resistor forming a first junction therebetween, the first junction connected to one input of the first comparator, a second voltage divider ccomprising two resistors forming a second junction therebetween, the second voltage divider serially connected to another resistance, the voltage divider and the said another resistor connected between the d.c. power source and common, the second junction connected to one input of the second comparator, reference voltage means connected to the other inputs of the first and second comparators, a diode coupled between the first and second junctions, the output of first comparator connected to a point between the second voltage divider and the said another resistance, so that upon a selected change in temperature and concomitant change in resistance of the temperature dependent resistor or upon shorting of the temperature dependent resistor, the output of the second comparator will switch and cause the switching means to interrupt power to the machine.

14. A protection system for a dynamoelectric machine comprising

switching means for switching a source of power to and from the machine,

a bridge circuit means controlling operation of the switching means, the bridge circuit means including a resistor bridge, the resistor bridge including a temperature dependent resistor responsive to a predetermined temperature condition,

trigger means responsive to an unbalance of the bridge to operate the switching means,

a time delay means having a time delay voltage comparator with two inputs and one output, a time delay voltage divider comprising two resistors forming a time delay junction therebetween, a diode, the inputs of the time delay voltage comparator connected to the time delay junction with the diode interposed therebetween, a capacitor connected across one of the two resistors of the time delay voltage dividers and the output of the time delay comparator coupled to the trigger means.

15. A protection system for a dynamoelectric machine comprising

switching means for switching a source of power to and from the machine,

a bridge circuit means controlling operation of the switching means, the bridge circuit means including a resistor bridge, the resistor bridge including a temperature dependent resistor responsive to a predetermined temperature condition,

trigger means responsive to an unbalance of the bridge to operate the switching means,

manual reset means having a manual reset voltage comparator with two inputs and an output, a diode connected between the two inputs of the manual reset voltage comparator, one input of the manual reset comparator connected through a resistor to a power source and to another resistor to the trigger means, the second input of the manual reset comparator connected to common through a capacitor and to the output of the manual reset comparator through a resistance, the ouput of the manual reset comparator coupled to the trigger means.

16. A protection system for a dynamoelectric machine according to claim 15 further including

pressure control means comprising a pressure control voltage comparator having two inputs and an output, a

resistor connected between a source of power and one input of the pressure control comparator, the said one input also connected to common through a serially connected diode and capacitor, normally open pressure switch contacts connected between the capacitor and common, the capacitor also coupled to the trigger means, the output of the pressure control comparator connected to the junction formed between the temperature dependent resistor and the reference resistor.

17. A protection system for a dynamoelectric machine according to claim 16 further including normally open, push button contacts connected between the pressure control capacitor and common.

18. A protection system for a dynamoelectric machine according to claim 15 further including

low voltage control means comprising a low voltage comparator having two inputs and an output, a low voltage, voltage divider serially connected to a resistor between a power source and common comprising two resistors forming a first low voltage junction therebetween, the low voltage junction connected to one input of the first low voltage comparator, a capacitor connected across the low voltage divider, the output of the low voltage comparator coupled to the trigger means.

19. A protection system for a dynamoelectric machine comprising

switching means for switching a source of power to and from the machine,

a bridge circuit means controlling operation of the switching means, the bridge circuit means including a resistor bridge, the resistor bridge including a junction formed between a temperature dependent resistor responsive to a predetermined temperature condition and a reference resistor,

trigger means responsive to an unbalance of the bridge to operate the switching means,

output sensing control means comprising first and second output sensing voltage comparators each having two inputs and an output, a coil connected between two resistors which are in turn connected between a power source aand common, the two inputs of the first output sensing comparator connected to opposite ends of the coil, a power line carrying power to the machine disposed about the coil to form at least a single turn thereabout, the output of the first output sensing comparator connected through a capacitor to an input of the second output sensing comparator, the output of the second output sensing comparator coupled to the trigger means.

20. A protection system for a dynamoelectric machine according to claim 19 further including pressure control means comprising a pressure control voltage comparator having two inputs and an output, a resistor connected between the source of power and one input of the pressure control comparator, the said one input also connected to common through a serially connected diode and capacitor, normally open pressure switch contacts connected between the capacitor and common, the capacitor also coupled to the trigger means, the output of the pressure control comparator coupled to the trigger means.

21. A protection system for a dynamoelectric machine which has a power supply, a solid state power switch adapted to energize the machine, the power switch having a control element, contacts adapted to move into and out of engagement connected to the control element, electromagnetic coil means coupled to the contacts to control their position, and a control current switch to control the engergization of the electromagnetic coil means comprising

a temperature control network including a voltage comparator having two inputs and an output, at least one temperature dependent resistor adapted to provide a signal to one of the inputs of the temperature control comparator indicative of the temperature of the temperature dependent resistor,

a shorted sensor control network including a shorted sensor voltage comparator having two inputs and an output, the output of the shorted sensor control comparator determining the state of energization of the control current switch,

the output of the temperature control comparator coupled to one of the inputs of the shorted sensor comparator and adapted to control its output state so that subjection of the sensor to a preselected temperature will cause the temperature control comparator to switch from one state to another which will in turn cause the shorted sensor comparator to switch from one state to another deenergizing the control current switch and deenergizing the electromagnetic coil means so that the contacts move out of engagement to deenergize the power switch and the machine.

22. A protection system according to claim 21 in which the temperature dependent resistor is also coupled to the said one input of the shorted sensor comparator so that a short circuit across the temperature dependent resistor will cause the shorted sensor comparator to switch to the said another state.

23. A protection system according to claim 22 further comprising a minimum off time delay network including an off time delay voltage comparator having two inputs and an output, an RC network coupled to one of the two inputs of the off time delay comparator the other input of the time delay comparator coupled to the control current switch and the output of the off time delay comparator coupled to said one input of the temperature control comaparator so that deenergization of the control current switch will cause the time delay comparator to switch from one state to another which signal will be fed to the said one input of the temperature control comparator maintaining the output of the temperature control comparator in the said another state for a selected period of time while the RC network discharges.

24. A protection system according to claim 23 further comprising a low voltage control network including a low voltage comparator having two inputs and an output, one of the inputs of the low voltage comparator coupled to the power supply, the output of the low voltage comparator coupled to the output of the temperature control comparator so that upon the occurrence of a voltage level in the power supply lower than a selected level the low voltage comparator will switch from one state to another which signal will be fed to the output of the temperature control comparator.

25. A protection system according to claim 24 further comprising a pressure protection network including first and second pressure protection voltage comparators each having first and second inputs and an output, a pressure protection timing capacitor coupled to one of the inputs of the first pressure protection comparator, a discharge path coupled to the timing capacitor which includes pressure switch contacts, the output of the pressure protection comparator coupled to the said one input of the shorted sensor comparator so that if a pressure switch bridges the pressure switch contacts before the timing capacitor reaches a selected charge level which causes the first pressure protection comparator to switch the timing capacitor will be discharged, however, if the timing capacitor reaches the selected charge level the output of the first pressure protection comparator will switch from one state to another which will cause the shorted sensor comparator to switch to its said another state.

26. A protection system according to claim 25 further comprising an output sensing network including first and second output sensing voltage comparators each having first and second inputs and an output, the output of the second output sensing comparator coupled to the said one input of the shorted sensor comparator, a coil connected across the first and second inputs of the first output sensing comparator, a portion of a power supply line serially connected to a control electromagnetically coupled to the coil so that during normal operation the output of the first output sensing comparator will continuously switch back and forth from one state to another whereas if no current flows in the said portion of the power supply line then the first output sensing comparator will be maintained in said one state, a first output sensing capacitor coupled to the output of the first output sensing comparator, a second output sensing capacitor connected between the output of the first output sensing comparator and one input of the second output sensing comparator so that a short pulse is fed to the said one input of the second output sensing comparator when the first output sensing capacitor is sufficiently charged causing the output of the second output sensing comparator to switch from one state to another which is fed to the said one input of the shorted sensor comparator.

27. A system for a dynamoelectric machine comprising switching means for switching a source of power to and from the machine,

a bridge circuit means controlling operation of the switching means,

trigger means responsive to an unbalance of the bridge to operate the switching means,

a time delay means having a time delay voltage comparator with two inputs and one output, a time delay voltage divider comprising two resistors forming a time delay junction therebetween, a diode, the inputs of the time delay voltage comparator connected to the time delay junction with the diode interposed therebetween, a capacitor connected across one of the two resistors of the time delay voltage dividers and the output of the time delay comparator coupled to the trigger means.

28. A protection system according to claim 27 further comprising a resistor, one end of the resistor connected intermediate the capacitor and the diode, and the other end of the resistor connected to one of the inputs of the time delay voltage comparator.