Evaporator inlet water temperature control system

• US 4,282,718 A
• Filed: 09/12/1979
• Issued: 08/11/1981
• Est. Priority Date: 09/12/1979
• Status: Expired due to Term

• Current Assignee: York International Corporation (Johnson Controls International plc)
• Original Assignee: BorgWarner Incorporated
• Inventors: Norbeck, Dean K., Kountz, Kenneth J., Erth, Richard A.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US06/075,041
• Time in Patent Office: 699 Days
• Field of Search: 62/185, 62/228 R, 62/228 B, 62/201, 62/115, 62/209
• US Class Current: 62/115
• CPC Class Codes: F25B 2600/021 Inverters therefor
• CPC Class Codes: F25B 49/022 Compressor control arrangements
• CPC Class Codes: F25B 49/025 Motor control arrangements
• CPC Class Codes: G05D 23/1931 to control the temperature of one space
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

An evaporator inlet water temperature control system for controlling the inlet water temperature of an evaporator utilized in an inverter driven centrifugal chiller. The system creates the proper chilled water set point at the evaporator outlet needed to maintain the inlet water at its set point for greater efficiency of operation. Control is accomplished by generating an electrical error signal which is a function of an inlet water set point voltage and the actual inlet water temperature. A logic signal is produced as a function of the error signal detected by the circuit and establishes a dead zone band representing a range in which the error signal is acceptable. Output of the control system is passed to the capacity control circuit of an inverter driven centrifugal compressor chiller. When the inlet water temperature reaches its set point during pull-down, the logic output of the circuit sets a flip-flop which enables transmission gates to control changes in the outlet water set point as needed to balance the load of the cooling system.

Claims

1. An evaporator inlet water temperature control system for a refrigeration system including a compressor having an adjustable capacity control means, a condenser and an evaporator having an inlet receiving fluid from a load and an outlet discharging chilled fluid to be returned to said load comprising:

means for sensing the temperature of said fluid at the evaporator inlet,

means for sensing the temperature of said fluid at the evaporator outlet,

a first control circuit means coupled to said outlet fluid temperature sensing means to regulate said adjustable capacity control means in response to the temperature of said outlet fluid, said control circuit having a variable set point,

means for establishing a set point temperature for the fluid at the evaporator inlet, and

a second control circuit means coupled to said inlet fluid temperature sensing means and said set point temperature means to generate a differential electrical signal as a function of the difference between the sensed temperature and the set point temperature of the fluid,

said second control circuit means having an output coupled to said first control circuit and dependent on said electrical signal for adjusting the variable setpoint and regulate the adjustable capacity control means to maintain the inlet set point temperature.

2. The system according to claim 1 wherein said output of said second control circuit regulates the adjustable capacity control means to maintain the level of inlet set point temperature within a dead-band range of acceptable error.

3. The system according to claim 1 wherein the output of the second control circuit means establishes a fluid temperature at the outlet of the evaporator sufficient to maintain said inlet set point temperature.

4. The system according to claim 3 wherein the output of said second control circuit means maintains a predetermined fluid temperature differential between the inlet and outlet of the evaporator during the pull-down phase.

5. The system according to claim 1 wherein said second control circuit means includes means to create electrical signals representative of said inlet temperature and said set point temperature.

6. The system according to claim 5 wherein said second control circuit means including means to combine said electrical signals to generate said differential electrical signal.

7. The system according to claim 1 wherein said second control circuit means includes a logic circuit responsive to said differential electrical signal to control said output.

8. The system according to claim 7 wherein said logic circuit includes a flip-flop device, said flip-flop device being activated after pull-down of the refrigeration system from initial activation when the inlet temperature has reached set point.

9. The system according to claim 7 wherein said second control circuit means include an output circuit controlled by said logic circuit, said output circuit producing said output to establish an initial evaporator outlet temperature at a predetermined value lower than the inlet set point temperature.

10. The system according to claim 8 wherein said logic circuit includes pulse producing means to create a periodic data pulse to periodically modify control of said output circuit.

11. The system according to claim 10 further including a pair of amplifier means having an input coupled to said differential signal, said amplifier means having different voltages applied to the respective inputs to form a dead zone logic signal representing acceptable error between actual and set point inlet temperature.

12. The system according to claim 9 wherein said output circuit includes transmission gate means controlled by said logic circuit.

13. The system according to claim 12 wherein said logic circuit periodically releases said transmission gate means to modify said output in response to said electric differential signal.

14. The system according to claim 1 further including pulse generating means coupled to gate means, said gate means having an input coupled to said differential electric signal, and said pulse generating means generating pulses to periodically release said gate means and produce a pulse output having height dependent on said differential electric signal.

15. The system according to claim 14 wherein said pulse output is applied to the input of integrating circuit means, the output of said integrating circuit controlling said output.

16. A method of maintaining the evaporator inlet temperature of a centrifugal compressor operated refrigeration system at a set point comprising the steps of

deriving a signal which represents the difference between actual inlet temperature and set point temperature,

creating a logic signal for the temperature error representing said difference,

establishing an initial outlet temperature of said evaporator during pull-down of the refrigeration system after activation from a rest state, and

applying said logic signal to temperature control means to modify said evaporator outlet temperature to maintain inlet set point temperature after the inlet set point temperature is attained after pull-down.