Battery charger system and method adapted for use in a sterilized environment

• US 4,288,733 A
• Filed: 10/17/1979
• Issued: 09/08/1981
• Est. Priority Date: 10/17/1979
• Status: Expired due to Term

• Current Assignee: Dyonics Incorporated (Smith & Nephew PLC)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Uffer, Michael B., Bilanceri, Silvio G., Kanner, Gary L.
• Primary Examiner(s): Truhe, J. V.
• Assistant Examiner(s): Moose, Richard M.
• Application Number:
  US06/086,027
• Time in Patent Office: 692 Days
• Field of Search: 320/2, 320/48, 128/419 N, 128/419 B, 128/419 PS, 128/801, 429/91, 429/163
• US Class Current: 320/113
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y10S 320/19 Charger status, e.g. voltmeter

Abstract

A battery charger system suited for use in a sterilized environment such as an operating room includes a sterilizable battery-containing pack adapted for connection to a non-sterilized battery charger through a sterilizable tray-interface. The tray-interface includes connecting structure on an upper side for mechanical and electrical connection to at least one battery pack and additional connecting structure on a lower side for mechanical and electrical connection to the charger. The upper side and lower side electrical connections are inter-connected to effect electrical coupling between the sterilized battery and the non-sterilized charger so that the battery may be charged, discharged, or tested. A sterilizable drape is adapted to be constrained between the tray-interface and the charger to isolate the charger from the sterilized environment. Encodable switch-operating tabs are provided on the tray-interface to automatically effect the desired operating mode of the charger when the tray-interface is connected to the charger, and indicating apertures are provided through which the operating mode of the charger can be determined.

Claims

1. A battery charger system for use in a sterile environment such as an operating room, comprising:

a battery charger for electrical connection to at least one rechargeable battery;

an interface for operative connection between at least one rechargeable battery and said charger, said interface including a first connection means on one surface portion thereof for coupling with at least one rechargeable battery and a second connection means on another surface portion thereof for coupling with said charger and electrical interconnection means for effecting electrical connection between said battery and battery charger; and

means for securing a sterilized drape between said interface and said charger.

2. The battery charger system claimed in claim 1 wherein said securing means further comprises:

a cavity formed in said charger for accepting said interface, the marginal portions of an aperture of a sterilized drape positionable adjacent wall portions of said cavity, said interface, when inserted into said cavity, constraining the marginal portions of said drape between said interface and said wall portions of said cavity.

3. A battery charger system for use in a sterile environment such as an operating room, comprising:

a battery charger for electrical connection to at least one rechargeable battery;

an interface for operative connection between at least one rechargeable battery and said charger, said interface including a first connection means on one surface portion thereof for coupling with at least one rechargeable battery and a second connection means on another surface portion thereof for coupling with said charger and electrical interconnection means for effecting electrical connection between said battery and battery charger; and

switch actuating means on said interface for actuating switches on said charger.

4. The battery charger system claimed in claim 3 wherein said switch actuating means comprises:

a plurality of tab positions in registration with switch means on said charger, selected ones of said tab positions including depending tabs for actuating selected ones of said switches when said interface is connected to said charger.

5. An improved battery charger system for an operating room environment, said system of the type having a nonsterilizable battery charger adapted for connection to at least one sterilizable battery to effect charging thereof, said improvement comprising:

a sterilizable interface interposed between said battery charger and the battery having means on one side thereof for connection with the battery and means on the other side thereof for connection with said charger, said interface including electrical connection means to effect electrical connection between said charger and the battery; and

means for securing a sterilized drape between said interface and said charger.

6. The improved battery charger system claimed in claim 5 wherein said securing means further comprises:

a cavity formed in said charger for accepting said interface, the marginal portion of an aperture formed in a sterilized drape positionable adjacent the wall portions of said cavity, said interface, when inserted into said cavity, constraining the marginal portions of said drape between said interface and said wall portions of said cavity.

7. An improved battery charger system for an operating room environment, said system of the type having a nonsterilizable battery charger adapted for connection to at least one sterilizable battery to effect charging thereof, said improvement comprising:

a sterilizable interface interposed between said battery charger and the battery having means on one side thereof for connection with the battery and means on the other side thereof for connection with said charger, said interface including electrical connection means to effect electrical connection between said charger and the battery; and

switch actuating means on said interface for actuating switches on said charger.

8. The battery charger system claimed in claim 7 wherein said switch actuating means comprises:

a plurality of tab positions in registration with switch means on said charger, seclected ones of said tab positions including depending tabs for actuating selected ones of said switches when said interface is connected to said charger.

9. A method of charging a sterilized rechargeable battery in a sterile environment by connection to a nonsterile battery charger, comprising the steps of:

mechanically and electrically connecting a sterile interface with a battery charger, said interface effective to electrically interconnect a sterilized battery and said charger;

mechanically and electrically connecting said sterilized battery to said interface;

charging said battery by operation of said charger; and

disconnecting said sterile battery from said interface.

10. A method of obtaining a charged sterile rechargeable battery, comprising the steps of:

discharging a rechargeable battery;

sterilizing said discharged battery;

mechanically and electrically connecting said sterilized, discharged battery to a sterilized interface;

mechanically and electrically connecting said sterilized interface to a battery charger, said interface effective to electrically interconnect said battery and said charger;

charging said battery by operation of said charger; and

disconnecting said sterile, charged battery from said interface.

11. A battery charger system for use in a sterile environment such as an operating room, comprising:

a battery charger;

a sterilizable rechargeable battery;

a sterilized interface having means for mechanically and electrically connecting said battery to said charger; and

a sterilized drape in operative association with said interface and said charger.

12. The battery charger system claimed in claim 11, wherein:

said drape has an aperture through which said battery is interconnected to said charger.

13. The battery charger system claimed in claim 12, wherein:

said interface includes a body having an upper surface and a lower surface;

said connecting means includes mechanical connecting means on said upper surface for connecting with said battery and mechanical connecting means on said lower surface for connecting with said charger;

said connecting means further includes electrical contact means on said upper and lower surfaces for electrically connecting with complementary contacts on said battery and said charger, respectively; and

said drape aperture is in registration with said upper surface mechanical connecting means and electrical contact means.

14. The battery charger system claimed in claim 11, further comprising:

a switch connected to said charger; and

means connected to said interface for interacting with said switch.

15. The battery charger system claimed in claim 11, further comprising:

light-emitting indicating means connected to said charger for indicating the operating state of said charger; and

wherein;

said interface has an aperture in registration with said light-emitting indicating means.

16. A battery charger system for use in a sterile environment such as an operating room, comprising:

a battery charger;

a sterilizable rechargeable battery;

a sterilized interface having means for mechanically and electrically connecting said battery to said charger; and

means for securing a sterilized drape in operative association with said interface.

17. The battery charging system claimed in claim 16, further comprising:

a switch connected to said charger; and

means connected to said interface for interacting with said switch.

18. The battery charging system claimed in claim 16, further comprising:

means connected to said interface for indicating the operating state of said charger.