Roofing or siding article

• US 4,288,959 A
• Filed: 05/21/1979
• Issued: 09/15/1981
• Est. Priority Date: 05/21/1979
• Status: Expired due to Term

• Current Assignee: John B. Murdock
• Original Assignee: John B. Murdock
• Inventors: Murdock, John B.
• Primary Examiner(s): LAWRENCE, EVAN
• Application Number:
  US06/040,587
• Time in Patent Office: 848 Days
• Field of Search: 52/559, 52/560, 52/518, 52/556, 52/313, 52/316, 106/116
• US Class Current: 52/518
• CPC Class Codes: E04D 1/265 the roofing elements being rigid, e.g. made of metal, wood or concrete
• CPC Class Codes: E04D 2001/005 the roofing elements having a granulated surface

Abstract

A weather and fire-resistant roofing or siding article, such as a shingle or panel, having a high thermal insulation value is cut from insulating board comprising fiber, binder and about 50 to 90% by weight expanded perlite. The article has adjacent butt and nailing sections, the butt section being substantially uniformly the maximum thickness of the article and having a water- and weather-resistant coating composition on the outer surface to be exposed to the weather, and the nailing section having a non-tapered outer surface and an inner surface tapered from the maximum thickness at the junction of the two sections to a minimum thickness at the edge of the article. The outer surface of the butt section may be machined or pressed or embossed to provide a decorative surface simulating a wood shake, and coated with a sun- and moisture-proof coating such as asphalt and roofing granules.

Claims

1. A weather and fire-resistant roofing or siding article such as a shingle or panel having high thermal insulation value, comprising:

(a) a body having opposed inner and outer surfaces composed of insulating board comprising fiber, binder and about 50 to about 90% by weight expanded perlite;

(b) said body having a butt section and an adjacent nailing section, the butt section being substantially uniformly the maximum thickness of the article and having a non-tapered outer surface to be exposed to the weather, said nailing section being of the same thickness as the butt section at the juncture with said butt section, having a non-tapered outer surface, and having an inner surface tapered in thickness in a portion thereof from said maximum thickness to a minimum thickness at one edge thereof remote from said juncture; and

(c) a water and weather-resistant coating comprising asphalt and roofing granules on the outer surface of said uniform thickness butt section to be exposed to the weather.

2. An article as claimed in claim 1 wherein said nailing section has a minimum thickness of about one-half the maximum thickness of the article and the length of the tapered portion of the nailing section is about one-half the length of the exposed outer surface of the butt section.

3. An article as claimed in claim 1 wherein the tapered portion is cut at an acute angle relative to the inner surface, the tangent of said angle approximating the ratio of the maximum thickness of the article to the length of the exposed outer surface of the butt section.

4. An article as claimed in claim 3 wherein the length of the tapered portion is about one-fifth the length of the article.

5. An article as claimed in claim 3 wherein the minimum thickness of the article is about one-quarter inch and about one-half of the maximum thickness of the article.

6. An article as claimed in claim 1 wherein said exposed outer surface has the appearance of a wood shake.

7. An article as claimed in claim 1 wherein the insulating board contains up to about 7% gypsum and up to about 1% fly ash by weight.