Adaptive temperature control system

• US 4,292,813 A
• Filed: 03/08/1979
• Issued: 10/06/1981
• Est. Priority Date: 03/08/1979
• Status: Expired due to Term

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Paddock, Stephen W.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US06/018,762
• Time in Patent Office: 943 Days
• Field of Search: 236/46 R, 236/46 F, 219/492, 318/599, 62/157, 62/158, 62/231, 361/22, 165/12
• US Class Current: 62/158
• CPC Class Codes: F25B 2500/29 High ambient temperatures
• CPC Class Codes: F25B 2500/31 Low ambient temperatures
• CPC Class Codes: F25B 2600/0251 with on-off operation
• CPC Class Codes: F25B 2600/23 Time delays
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems
• CPC Class Codes: F25D 2700/02 Sensors detecting door opening
• CPC Class Codes: G05D 23/1913 delivering a series of pulses
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor

Abstract

A refrigerator includes a compressor, a condenser fan, and an evaporator fan simultaneously energized by a temperature control system which includes a thermistor located to sense the average temperature of the cabinet air and a potentiometer manually adjustable to a desired temperature set point. The on or run time of the compressor and fans is controlled by the thermistor sensed temperature with respect to the set point. The duration of the run time is measured by a resettable counter. The off time is adaptively controlled within a predetermined range which minimizes energy consumption while maintaining good temperature control. An off time counter, which is used to determine the duration of the off cycle, is incremented when the measured run time is less than a desired minimum, is decremented when the measured run time is greater than a desired maximum, and maintains the prior off time when the measured run time is within a desired range.

Claims

1. A temperature control system for a heating or cooling device, comprising:

a temperature sensor for monitoring the temperature of a space;

means for repeatedly operating the device in cycles, each cycle having an on portion during which the device is energized and an off portion during which the device is deenergized;

means coupled to the temperature sensor for controlling the duration of one of the repeated portions of the cycle in accordance with the sensed temperature;

measurement means for measuring the temperature controlled portions of the cycle;

means operative during the normal cyclic operation of the device for varying the duration of the repeated other portion of the cycle in response to the measurement of at least one of the temperature controlled portions of the cycle.

2. A temperature control system for a heating or cooling device, comprising:

a temperature sensor for monitoring the temperature of a space;

means for repeatedly cycling the device through on portions during which the device is energized and off portions during which the device is deenergized;

means coupled to the temperature sensor for controlling the duration of one of the repeated portions of the cycle in accordance with the sensed temperature; and

means for varying the duration of the repeated other portion of the cycle in response to the time duration of at least one of the temperature controlled portions of the cycle, including time measurement means for measuring the time duration of the temperature controlled portions of the cycle, and means for resetting the time measurement means after each cycle so that the last temperature controlled portion of the cycle varies the duration of the next portion of the cycle.

3. A temperature control system for a heating or cooling device, comprising:

a temperature sensor for monitoring the temperature of a space;

means for repeatedly cycling the device through on portions during which the device is energized and off portions during which the device is de-energized;

means coupled to the temperature sensor for controlling the duration of one of the repeated portions of the cycle in accordance with the sensed temperature; and

means for varying the duration of the repeated other portion of the cycle in response to the time duration of at least one of the temperature controlled portions of the cycle, including time measurement means for measuring the time duration of the temperature controlled portions of the cycle, a memory for storing the time duration of the prior other portion of the cycle, means for incrementing or decrementing the memory by fixed amounts in accordance with the measured time duration of the temperature controlled cycle portion, and means for terminating said other portion of the cycle under control of said memory means.

4. The temperature control system of claim 3, including limit means for establishing a time limit for the other portions of the cycle, and means responsive to the limit means for preventing further incrementing or decrementing of the memory when the duration of the other cycle portion reaches a limit value.

5. A temperature control system for a heating or cooling device comprising:

a clock circuit for generating clock pulses representing time increments; and

,

control means for repeatedly energizing and deenergizing the device with a variable cycle duration, the control means including a resettable counter for counting the clock pulses to measure time durations, means for repeatedly enabling the counter at a predetermined point in each cycle to record elapsed time for a first portion of the cycle, means for automatically terminating the first portion of the cycle when the counter contains a predetermined count, and adjustment means for automatically varying the predetermined count for the counter in response to a sensed condition.

6. The temperature control system of claim 5 including a second resettable counter for counting the clock pulses to meausre time durations, means for repeatedly enabling the second counter at a different point in each cycle, and wherein the adjustment means is responsive to the time duration measured by the second counter for varying the predetermined count.

7. The temperature control system of claim 5 wherein the adjustment means increments the predetermined count when the sensed condition is to one side of a desired range and decrements the count when the sensed condition is to the other side of the desired range.

8. The temperature control system of claim 7 wherein the amount by which the count is incremented is different than the amount by which the count is decremented.

9. A temperature control system for a heating or cooling device comprising:

a temperature sensor for sensing the temperature of a space,

an adjustable device for setting a desired temperature for the space,

a clock circuit for generating clock pulses representing time increments, and

control means responsive to the sensor and the adjustable device for repeatedly energizing and deenergizing the heating or cooling device with a variable cycle including a resettable counter for counting the clock pulses to measure time durations, means for repeatedly enabling the counter at a predetermined point in each cycle to record elapsed time for the deenergized portion of the cycle, means for automatically terminating the deenergized portion of the cycle when the counter contains a predetermined count, and adjustment means for automatically varying the predetermined count for the counter when the time duration of the energized portion of the cycle does not fall within a desired range.

10. The temperature control system of claim 9 wherein the adjustment means includes means for maintaining the last predetermined count when the time duration of the energization portion of the cycle is within a desired range of values.

11. A temperature control system for a refrigeration apparatus including a compressor energizable to effect cooling of a refrigerated space, comprising:

a temperature sensor for sensing the temperature of the refrigerated space;

power switching means for energizing the compressor to thereby reduce the temperature of the refrigerated space to a predetermined level at which time energization is ceased; and

electronic control means connected to said power switching means for preventing reenergization of the compressor for a controllable off period, said control means including first storage means for storing a measure of the previous off period, second storage means for storing a measure of the previous run period, and means for varying the next off period based on the stored measure of said previous off period and the stored measure of the previous run period.

12. The temperature control system of claim 11 wherein the means for varying includes lower limit means responsive when the stored means of the run period is less than a desired lower limit for incrementing the next off period to thereby increase the duration of the next run period.

13. The temperature control system of claim 11 wherein the means for varying includes upper limit means responsive when the stored measure of the run period is greater than a desired upper limit for decrementing the next off period to thereby reduce the duration of the next run period.

14. The temperature control system of claim 11 wherein the electronic control means includes limit means for establishing a limit to the off period, and the means for varying includes means for incrementing or decrementing the off period by predetermined amounts for each compressor cycle until the limit is reached.

15. The temperature control system of claim 14 wherein the off period is incremented by fixed amounts which are greater than the fixed amounts by which it is decremented.

16. The temperature control system of claim 11 including a manually adjustable device for adjusting the temperature set point for the refrigerated space, the electronic control means being responsive to the sensor to maintain energization of the compressor until the sensed temperature falls below the set point.

17. The temperature control system of claim 11 wherein the refrigeration apparatus includes a refrigerated compartment having an outlet for refrigerated air, a discharge air duct leading from an evaporator to the outlet, the compressor effecting the flow of refrigerant to the evaporator, and the temperature sensor being located within the refrigerated compartment and spaced from the outlet to sense substantially the average temperature of the refrigerated compartment.

18. The temperature control system of claim 11 wherein the refrigeration apparatus includes a refrigerated compartment having a door, a door switch located for indicating when the door is open, and wherein the electronic control means decrements the next off period in response to actuation of the door switch.

19. A control system for controlling the level of a sensed variable which is responsive to the operation of a periodically energized device, comprising:

means for measuring the duty cycle of the periodically energized device; and

,

means for automatically varying the duty cycle of the periodically energized device toward a predetermined desired operating range.

20. A control system for controlling the temperature of a space, said space temperature being responsive to the operation of a periodically energized device, comprising:

means for sensing the temperature of said space;

means responsive to said temperature sensing means for controlling the duration of a first portion of the duty cycle of said periodically energized device;

timing means for measuring the time duration of at least a preselected portion of the duty cycle of said periodically energized device; and

means operative during each duty cycle for automatically varying the time duration of the duty cycle in response to the timing means, including means for automatically varying a second portion of the duty cycle of said periodically energized device in response to the measured portion of the duty cycle.

21. A method of controlling the temperature of a refrigerated space in a refrigerator having a compressor operated in cycles, each cycle having an off time and a run time which is thermostatically controlled in response to the sensed temperature of said refrigerated space, comprising the steps of:

measuring the run time of each cycle; and

varying the off time of each cycle as a function of the measured run time.

22. A method of controlling refrigeration means which is operated in cycles to control the temperature of a refrigerated space, said method comprising the steps of:

(a) energizing said refrigeration means to initiate a duty cycle thereof in order to effect cooling of said refrigerated space;

(b) sensing the operating time required for said refrigeration means to reduce the temperature within said refrigerated space to a predetermined level;

(c) deenergizing said refrigeration means when said predetermined temperature level is reached;

(d) preventing reenergization of said refrigeration means for a period of time which is functionally related to said sensed operating time so as to vary the time duration of said duty cycle; and

(e) continuously repeating steps (a) through (e).

23. In a refrigeration apparatus including a compressor for effecting the flow of refrigerant to an evaporator which is in heat exchange association with a refrigerated space, a method of controlling said compressor comprising:

(a) energizing said compressor to effect cooling of said refrigerated space;

(b) sensing the compressor run time required to reduce the temperature of said refrigerated space to a predetermined level;

(c) deenergizing said compressor when said predetermined level is reached;

(d) preventing reenergization of said compressor for a period of time which is longer than its previous deenergized period when said sensed compressor run time is less than a first predetermined interval and shorter than its previous off period when said sensed compressor run time is greater than a second predetermined interval; and

(e) continuously repeating steps (a) through (e).

24. A method of operating a refrigeration apparatus including a compressor to control the temperature of a refrigerated space, comprising:

(a) energizing said compressor to effect cooling of said refrigerated space;

(b) storing a signal indicative of the compressor run time required to reduce the sensed temperature to a preselected level;

(c) deenergizing said compressor when said preselected sensed temperature level is reached;

(d) preventing reenergization of said compressor for a period of off time which is determined by said stored run time signal;

(e) reenergizing said compressor when said sensed temperature rises above said reselected level and said compressor off period has elapsed; and

(f) repeating steps (b) through (f).

25. A temperature control system for a refrigeration apparatus including a compressor energizable to effect cooling of a refrigerated space, comprising:

temperature sensing means arranged to sense the temperature of said refrigerated space; and

control means for controlling the energization of said compressor, including means responsive to said temperature sensing means for controlling the run time of said compressor, means for measuring the run time of said compressor, means for comparing said measured run time with a desired run time limit, and means for preventing reenergization of said compressor for a controllable period having a length based on the comparison of said measured run time with said desired run time limit.

26. A temperature control system for a refrigeration apparatus including a compressor energizable to effect cooling of a refrigerated space, comprising:

temperature sensing means arranged to sense the temperature of said refrigerated space; and

control means for controlling the energization of said compressor, including means responsive to said temperature sensing means for controlling the run time of said compressor, means for storing a measure of the compressor run time, means for comparing said stored measure of compressor run time with a desired range of compressor run times, and means responsive to said comparing means for preventing reenergization of said compressor for a controllable period having a length determined by the comparison of said stored measure of compressor run time with said desired range of compressor run times.

27. A temperature control system for a refrigeration apparatus including a compressor energizable to effect cooling of a refrigerated space, comprising:

temperature sensing means arranged to sense the temperature of said refrigerated space; and

control means for controlling the energization of said compressor, including means for comparing the compressor run time with a desired range of compressor run times, means responsive to said run time comparison means for comparing the previous compressor off period with a desired range of compressor off periods when the compressor run time does not fall within said desired range of compressor run times, and means for preventing reenergization of said compressor for a controllable period having a length that is a function of the run time and off time comparisons.