Welded edge band saw tooth geometry
First Claim
1. In a welded edge band saw blade for high speed, heavy duty cutting, said blade having a tooth structure whereineach tooth has a substantially triangularly-shaped tip portion of a high hardness, high strength material welded along a plane parallel to the direction of blade movement to a band base of strong, flexible material, andat least some of said teeth have a positive rake angle,the improvement wherein at least some of said teeth with said positive rake angle havea rake angle of between about 4°
- and 7°
,a wedge angle between about 53° and
61°
,a first relief surface having a first relief angle between about 25° and
31°
, said first relief surface lying in a plane substantially normal to lateral sides of said tip portion, anda second relief angle of between about 50° and
60°
defining in part an associated gullet space which extends in part beneath a reference line extending from a tooth apex at said first relief angle, said gullet space having a configuration for promoting the formation of a curled chip in said gullet during metal cutting.
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Accused Products
Abstract
A new tooth form for a welded edge band saw, which has a positive rake angle and an enlarged gullet space, while maintaining a large wedge angle, is disclosed. The tooth geometry has a wedge angle greater than positive rake tooth forms of previous design and a gullet space comparable to a zero rake angle standard tooth form. The new tooth form provides an improved cutting rate and useful life and it is particularly advantageous in connection with high speed heavy duty band saw apparatus.
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Citations
10 Claims
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1. In a welded edge band saw blade for high speed, heavy duty cutting, said blade having a tooth structure wherein
each tooth has a substantially triangularly-shaped tip portion of a high hardness, high strength material welded along a plane parallel to the direction of blade movement to a band base of strong, flexible material, and at least some of said teeth have a positive rake angle, the improvement wherein at least some of said teeth with said positive rake angle have a rake angle of between about 4° - and 7°
,a wedge angle between about 53° and
61°
,a first relief surface having a first relief angle between about 25° and
31°
, said first relief surface lying in a plane substantially normal to lateral sides of said tip portion, anda second relief angle of between about 50° and
60°
defining in part an associated gullet space which extends in part beneath a reference line extending from a tooth apex at said first relief angle, said gullet space having a configuration for promoting the formation of a curled chip in said gullet during metal cutting. - View Dependent Claims (2, 3, 4, 5, 6, 7)
- and 7°
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8. In a welded edge band saw blade for high speed, heavy duty cutting, said blade having a tooth structure wherein
each tooth has a substantially triangularly-shaped tip portion of a high hardness, high strength material welded along a plane parallel to the direction of blade movement to a band base of a strong, flexible material, and said teeth are separated by a gullet portion, the improvement comprising said gullet portion having a depth D of between 0.46"/X and 0.56"/X, where X is the number of teeth per inch for the blade, a primary gullet surface and a secondary gullet surface, said primary and secondary surfaces each having a radius between 0.38D and 0.48D, and a flat bottom surface portion connecting said primary and secondary surfaces, said flat portion being substantially parallel to an axis defined by the band saw teeth apices and having a length at least equal to 0.1"/X, said gullet portion extending in part beneath a reference line extending from a tooth apex at a first relief angle, said gullet portion having a configuration for promoting the formation of a curled chip in said gullet during metal cutting.
Specification