Electronic temperature sensing system for toaster appliances

• US 4,296,312 A
• Filed: 11/19/1979
• Issued: 10/20/1981
• Est. Priority Date: 06/01/1979
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: General Electric Company
• Inventors: Salem, Robert J.
• Primary Examiner(s): Grimley, Arthur T.
• Assistant Examiner(s): Paschall, Mark H.
• Application Number:
  US06/095,867
• Time in Patent Office: 701 Days
• Field of Search: 219/501, 219/505, 219/494, 219/492, 219/497, 219/507, 219/490, 219/508, 219/499, 219/518, 99/329 R, 99/331, 323/2, 307/117, 307/252 UA
• US Class Current: 219/501
• CPC Class Codes: A47J 37/085 with means for sensing the bread condition
• CPC Class Codes: G05D 23/1951 with control of the working time of a temperature controlling device

Abstract

An electronic temperature sensing system for toaster appliances and the like which is capable of providing a consistent toast color independent of toast compartment temperature at the initiation of each toasting operation, the condition of the bread to be toasted and bread loading. The system includes principally a temperature sensing device having a varying resistance versus temperature characteristic that is placed in close thermal coupling with the bread to be toasted for developing a voltage Vs as a function of temperature, and integrating means for deriving a voltage Vu that is an integrated function of the voltage Vs and represents a varying reference temperature. The difference between Vs and Vu is obtained and compared to a given voltage corresponding to a given toast color for generating a signal that terminates the toasting operation upon said given toast color being reached.

Claims

1. A temperature sensing system for sensing the heat applied to bread or other food article when loaded within the toast compartment of a toaster appliance so as to provide a consistent toast color for a given toast color setting for each toasting operation irrespective of starting conditions, comprising:

(a) first means, including a single temperature sensor to be positioned within the toast compartment of a toaster applicance and having an electrical characteristic which varies as a function of temperature, for providing a first electrical signal that is a function of the temperature of bread or a food article loaded within said toast compartment,

(b) second means to be positioned remote from the toast compartment for providing a second electrical signal that is a function of the ambient temperature in the vicinity of the loaded bread or other food article, said second signal being a function of the integral of said first electrical signal,

(c) third means for providing a third electrical signal that is a function of the difference between said first and second signals,

(d) fourth means for providing a fourth electrical signal that is invariant with respect to a given toast color as determined by the toast color setting, and

(e) fifth means responsive to the third and fourth signals for providing a fifth electrical signal for terminating the toasting operation upon said loaded bread or other food article having reached said given toast color.

2. A temperature sensing system as in claim 1 in which said second means is coupled to the output of said first means for deriving said second signal as a time delayed function of said first signal.

3. A temperature sensing system as in claim 2 in which said fifth means includes a comparator means for comparing said third and fourth signals for providing the fifth signal as a first or second digital signal in accordance with the relative amplitudes of said third and fourth signals.

4. A temperature sensing system as in claim 3 in which said fourth means includes an adjustable resistance means the value of which may be adjusted to provide one of several toast color settings.

5. A temperature sensing system as in claim 1 in which said first means includes a temperature sensor means having an electrical characteristic that varies as a function of temperature.

6. A temperature sensing system as in claim 5 in which said temperature sensor means is located within said toast compartment so as to provide close thermal coupling with the loaded bread or other food article.

7. A temperature sensing system as in claim 6 in which said temperature sensor means is mounted within said toast compartment so as to be in physical contact with said loaded bread or other food article.

8. A temperature sensing system for sensing the heat applied to bread or other food article when loaded within the toast compartment of a toaster appliance so as to provide a consistent toast color for a given toast color setting for each toasting operation irrespective of starting conditions, comprising:

(a) first means, including a single temperature sensor to be positioned within the toast compartment of a toaster appliance and having an electrical characteristic which varies as a function of temperature, for providing a voltage Vs that is a function of the temperature of bread or a food article loaded within said toast compartment.

(b) second means to be positioned remote from the toast compartment for providing a voltage Vu that is a function of the ambient temperature in the vicinity of the loaded bread or other food article, said voltage Vu being a function of the integral of said voltage Vs,

(c) third means responsive to the voltages Vs and Vu for providing a voltage Vd that is a function of the difference between said voltages Vs and Vu,

(d) fourth means for providing a voltage Vc that is invariant with respect to a given toast color as determined by the toast color setting, and

(e) fifth means responsive to the voltages Vd and Vc for providing a control signal for terminating the toasting operation upon said loaded bread or other food article having reached said given toast color.

9. A temperature sensing system as in claim 8 in which said second means includes integrating circuit means coupled to the output of said first means for integrating the voltage Vs and generating the voltage Vu at its output as a function of the integral of voltage Vs.

10. A temperature sensing system as in claim 9 in which said integrating circuit means includes an RC integrating network the RC time constant of which is related to the thermal time constant of said toast compartment for providing a correspondence between said integral of voltage Vs and said ambient temperature.

11. A temperature sensing system as in claim 10 wherein said integrating circuit means further includes a voltage divider network to which the integral of voltage Vs is applied for generating the voltage Vu as a predetermined fraction of the integral of voltage Vs so that the voltage Vu is substantially a function of that part of the ambient temperature which is due to radiation heating.

12. A temperature sensing system as in claim 11 in which said fifth means includes a comparator network for comparing the relative amplitudes of the voltages Vd and Vc for providing a first digital control signal when Vd is less than Vc and a second digital control when Vd is greater than Vc.

13. A temperature sensing system as in claim 12 in which said fourth means includes a potentiometer that is adjustable to provide one of several values of the voltage Vc corresponding to one of several toast color settings.

14. A temperature sensing system as in claim 8 in which said first means includes a temperature sensor device having an electrical resistance characteristic that varies as a function of temperature.

15. A temperature sensing system as in claim 14 in which said temperature sensor device is located within said toast compartment so as to provide close thermal coupling with the loaded bread or other food article.

16. A temperature sensing system as in claim 15 in which said temperature sensor device is mounted within said toast compartment so as to be in physical contact with said loaded bread or other food article.

17. A temperature sensing system as in claim 11 wherein said RC time constant is in the range of 20 to 25 seconds and said predetermined fraction is in the range of 0.50 to 0.55.

18. A temperature sensing system for heat applied to bread or other food article loaded within the toast compartment of a toaster appliance so as to provide a consistent toast color for a given toast color setting for each toasting operation irrespective to starting condition, comprising:

(a) temperature sensing means, including a single temperature sensor to be positioned within the toast compartment of a toaster appliance and having an electrical characteristic which varies as a function of temperature, said temperature sensing means being located within said toast compartment in close thermal coupling relationship with bread or a food article to be toasted, said temperature sensing means having an electrical resistance characteristic that is a function of temperature, for developing a voltage Vs that is a function of the temperature of said temperature sensing means,

(b) second means to be positioned remote from the toast compartment for developing a voltage Vu as a variable reference voltage that is a function of the ambient temperature condition in the vicinity of the loaded bread or other food article, said voltage Vu being a function of the integral of said voltage Vs,

(c) third means coupled to the output of said first and second means for developing a voltage Vd that is a function of the difference between the voltages Vs and Vu,

(d) fourth means for generating a voltage Vc that is invariant with respect to a given toast color as determined by the toast color setting, and

(e) fifth means for comparing the voltages Vd and Vc and generating a control signal employed for terminating the toasting operation upon said loaded bread or other food article having reached said given toast color.

19. A temperature sensing system as in claim 18 in which heat applied to said loaded bread or other food article during a toasting operation is in the form of radiation, conduction and convection wherein said second means includes an RC integrating network coupled to the output of said first means for providing an integral of the voltage Vs, and a voltage divider network coupled to the output of said integrating network for generating the voltage Vu as a predetermined fraction of the integral of voltage Vs so that said voltage Vu is a function of that fraction of the ambient temperature which is due to radiation heating.

20. A temperature sensing system as in claim 19 wherein the RC time constant of said integrating network is related to the thermal time constant of said toast compartment.

21. A temperature sensing system as in claim 20 wherein said fifth means includes a comparator network for comparing the relative amplitude of the voltages Vd and Vc for a first digital control signal when Vd is less than Vc and generating a second digital control signal when Vd is greater than Vc.

22. A temperature sensing system as in claim 21 in which said fourth means includes a potentiometer with an adjustable tap for adjusting the magnitude of Vc so as to provide selection of one of several different toast color settings.

23. A temperature sensing system as in claim 18 wherein said temperature sensing means includes a sensor device having a positive temperature coefficient.

24. A temperature sensing system as in claim 23 in which said sensor device is mounted within said toast compartment so as to be in physical contact with said loaded bread or other food article.

25. A temperature sensing system as in claim 20 in which said RC time constant is in the range of 20 to 25 seconds and said predetermined fraction is in the range of 0.50 to 0.55.

26. A temperature sensing system for sensing the heat applied to bread or other food article when loaded within the toast compartment of a toaster appliance so as to provide a consistent toast color for a given toast color setting for each toasting operation irrespective of starting conditions, comprising:

(a) first means, including a single temperature sensor to be positioned within the toast compartment of a toaster appliance and having an electrical characteristic which varies as a function of temperature, for providing a voltage Vs as a function of temperature proximate bread or a food article,

(b) second means to be positioned remote from the toast compartment for providing a voltage Vu as a function of the integral of the voltage Vs,

(c) third means responsive to the voltages Vs and Vu for providing a voltage Vd as a function of the difference between said voltages Vs and Vu,

(d) fourth means for providing a voltage Vc representative of said toast color setting of a toasting operation,

(e) fifth means responsive to the voltages Vd and Vc for providing a control signal employed for terminating the toasting operation upon said loaded bread or other food article having reached said given toast color.

27. A temperature sensing system as in claim 26 in which said second means includes integrating circuit means coupled to the output of said first means for integrating the voltage Vs and generating the voltage Vu at its output.

28. A temperature sensing system as in claim 27 wherein said integrating circuit means includes an RC integrating network and a voltage divider network to which the integral of voltage Vs is applied for generating the voltage Vu as a predetermined fraction of the integral of voltage Vs.

29. A temperature sensing system as in claim 28 in which said fifth means includes a comparator network for comparing the relative amplitudes of the voltages Vd and Vc for providing a first digital control signal when Vd is less than Vc and a second digital control when Vd is greater than Vc.

30. A temperature sensing system as in claim 29 in which said fourth means includes a potentiometer that is adjustable to provide one of several values of the voltage Vc corresponding to one of several toast color settings.

31. A temperature sensing system as in claim 28 in which said integrating network has an RC time constant in the range of 20 to 25 seconds and said predetermined fraction is in the range of 0.50 to 0.55.