Furnace monitoring system

• US 4,296,727 A
• Filed: 04/02/1980
• Issued: 10/27/1981
• Est. Priority Date: 04/02/1980
• Status: Expired due to Term

• Current Assignee: Micro-Burner Systems Corporation
• Original Assignee: Micro-Burner Systems Corporation
• Inventors: Bryan, Edward L.
• Primary Examiner(s): O'Connor, Daniel J.
• Application Number:
  US06/136,719
• Time in Patent Office: 573 Days
• Field of Search: 126/116 A, 165/11, 165/33, 236/15 BR, 237/2 A, 110/190, 110/101 C, 110/101 CF, 110/101 CA, 431/18, 431/37, 431/66, 431/67, 431/76, 431/89
• US Class Current: 126/116.00A
• CPC Class Codes: F23M 11/00 Safety arrangements
• CPC Class Codes: F23N 1/042 using electronic means
• CPC Class Codes: F23N 2005/185 using detectors sensitive to rate of flow of fuel
• CPC Class Codes: F23N 2223/04 Memory
• CPC Class Codes: F23N 2223/08 Microprocessor; Microcomputer
• CPC Class Codes: F23N 2225/10 stack temperature
• CPC Class Codes: F23N 2225/16 burner temperature
• CPC Class Codes: F23N 2225/22 heat losses
• CPC Class Codes: F23N 2231/20 Warning devices
• CPC Class Codes: F23N 2235/04 in stacks
• CPC Class Codes: F23N 2239/04 Gaseous fuels
• CPC Class Codes: F23N 2239/06 Liquid fuels
• CPC Class Codes: F23N 5/003 using detectors sensitive to combustion gas properties F23N5/02, F23N5/18 - F23N5/26 take precedence
• CPC Class Codes: F23N 5/10 using thermocouples
• CPC Class Codes: F23N 5/18 using detectors sensitive to rate of flow of air or fuel
• CPC Class Codes: F24H 15/148 Assessing the current energy consumption
• CPC Class Codes: F24H 15/20 characterised by control inputs
• CPC Class Codes: F24H 15/235 Temperature of exhaust gases
• CPC Class Codes: F24H 15/238 Flow rate
• CPC Class Codes: F24H 15/25 Temperature of the heat-generating means in the heater
• CPC Class Codes: F24H 15/269 : Time, e.g. hour or date
• CPC Class Codes: F24H 15/281 : Input from user
• CPC Class Codes: F24H 15/395 : Information to users, e.g. alarms
• CPC Class Codes: F24H 15/421 : using pre-stored data
• CPC Class Codes: F24H 9/20 : Arrangement or mounting of control or safety devices

Abstract

A system for monitoring the operation of a heating apparatus having a combustion chamber with associated air and fuel supplies and an exhaust path includes sensors for monitoring temperatures at the combustion chamber. A microprocessor and a display receives signals from these sensors and has a keypad to permit calculation and display of parameters indicative of proper operation of the heating system including fuel usage per unit time. Limit values can be stored in the processor memory to trigger alarms when temperatures or fuel usage exceed the set limits. Various measured and calculated values can be displayed.

Claims

1. A monitoring and display apparatus for use in combination with a heating system of the type having a combustion chamber, adjustable means for supplying air to said combustion chamber to support combustion, an exhaust duct for exhausting combustion products from the combustion chamber, a fuel input nozzle and conduit means connectable to a fuel source for supplying fuel to the combustion chamber, and a heat exchanger in the gas flow path between the combustion chamber and the exhaust duct for heating a fluid medium, the apparatus comprising

first and second transducer means for sensing the tempertures at the combustion chamber and the exhaust duct, respectively, and for producing electrical signals representative of said temperature;

third transducer means coupled to said conduit means for sensing the rate of flow of fuel to said fuel input nozzle and;

logic display means electrically connected to said transducer means for calculating and selectively displaying parameters representative of the operation of said heating system comprising

a clock;

memory means for storing digital data representative of the temperature and flow rate parameters sensed by said transducers and of preselected limit values for selected ones of said parameters;

input means including a keyboard for manually supplying said preselected limit values to said memory means;

calculator means responsive to said clock and to the sensed parameters stored in said memory means for calculating fuel usage per unit time and for supplying signal representative thereof to said memory means; and

alarm means for periodically comparing said limit values with the sensed parameters and for providing a perceivaable indication when said limit values are exceeded.

2. An apparatus according to claim 1 and further comprising

fourth transducer means coupled to the exhaust duct fo producing a signal representative of the level of unoxidized carbon in the combustion products flowing through said duct.

3. An apparatus according to claim 2 and further comprising

fifth transducer means for sensing the temperature at the heat exchanger and for producing electrical signals representative of said temperature.

4. An apparatus according to claim 3 wherein said heating system includes a fuel storage container having a finite capacity, and said apparatus further includes

means for supplying to said memory means a signal representative of the quantity of fuel supplied to said container;

means in said calculator means responsive to said singals representative of quantity of fuel and of fuel usage per unit time for producing signals representative of fuel remaining;

and wherein said input means includes means for supplying a preselected minimum fuel quantity remaining as one of said limit values.

5. An apparatus according to claim 4 wherein said fuel quantity remaining is calculated both as an absolute quantity remaining and as days remaining at the average use rate.

6. An apparatus according to claim 3 wherein said input means includes means for inserting a limit value for heat exchanger minimum temperature.

7. An apparatus according to claim 3 wherein said first, second and third transducers comprise thermocouples.

8. An apparatus according to claim 1 wherein the fuel source is a source of combustible gas.