Control arrangement for electro-mechanical tool

• US 4,298,072 A
• Filed: 08/31/1979
• Issued: 11/03/1981
• Est. Priority Date: 08/31/1979
• Status: Expired due to Term

• Current Assignee: Senco Brands Incorporated (Kyocera Corporation)
• Original Assignee: Senco Products Incorporated (Kyocera Corporation)
• Inventors: Baker, Gordon P., Warman, Thomas E.
• Primary Examiner(s): Bell, Paul A.
• Application Number:
  US06/071,721
• Time in Patent Office: 795 Days
• Field of Search: 200/61.58 R, 200/61.58 B, 227/5, 227/6, 227/7, 227/8, 227/131, 173/2, 173/13, 173/15
• US Class Current: 173/13
• CPC Class Codes: B25C 1/06 operated by electric power

Abstract

A control arrangement for an electro-mechanical tool is disclosed. The tool may, for example, be a nailer or stapler, and is provided with an impact member which is frictionally moved in a working stroke by means of an electrically driven flywheel, which presses the impact member against the support element, which may be a counter-rotating flywheel. A solenoid is provided to move the impact member into the bite between the flywheel and support element. A trigger actuated switch and a safety switch actuated by contact of the tool with the workpiece must both be actuated in order to energize the solenoid. Circuitry is disclosed which makes possible the energization of the solenoid by closing both switches in any order, or in a desired particular order, and makes possible the provision of a time delay safety.

Claims

1. An electric impact tool comprising an impact member, a manually actuated control means, a work responsive control means, an electric motor driven flywheel and a support element, said flywheel and said support element being positionable with respect to each other by a distance less than the thickness of said impact member, and a solenoid responsive to actuation of both said manually actuated and said work responsive control means, for introducing the impact member between the flywheel and support element when spaced from each other by a distance less than the thickness of said impact member.

2. An electric impact tool according to claim 1 wherein said work responsive control means comprises a work responsive switch actuated by a work contacting element arranged to move one of the flywheel and support element from an inoperative position in which the spacing therebetween is wider than the thickness of the impact member, to an operative position in which the spacing therebetween is less than the thickness of the impact member.

3. An electric impact tool according to claim 2 wherein said manually actuated control means comprises a manually actuated switch having a first position and a second position, said manually actuated switch in its first position energizing the electric motor, a logic circuit, said manually actuated switch in its second position and said work responsive switch together constituting inputs to said logic circuit, an electrical switch for energizing said solenoid when said electrical switch is closed, the output of said logic circuit controlling said electrical switch.

4. An electric impact tool according to claim 1 including means permitting at least one of the flywheel and support element to yield, with respect to the other, upon introduction of the impact member therebetween, to permit the impact member to pass between them while maintaining force against the impact member.

5. An electric impact tool according to claim 1 wherein means are provided to move said impact member in a work impacting direction selectively in response to actuation of said manually actuated and work responsive control means in at least one of a random order, a predetermined order, and a predetermined time limit.

6. An impact tool comprising

(a) An impact member;

(b) An electrical motor driven flywheel and a support element positionable with respect to each other by a distance less than the thickness of the impact member;

(c) A solenoid for pushing the impact member into the bite between said flywheel and support element when spaced from each other by a distance less than the thickness of said impact member;

(d) Means permitting at least one of said flywheel and support element to yield with respect to the other to permit the impact member to pass therebetween, while maintaining force against the impact member;

(e) A manually actuated switch;

(f) A work responsive switch; and

(g) Circuitry requiring said manually actuated switch and said work responsive switch to be concurrently actuated to energize said solenoid.

7. An impact tool for driving a fastening means into a workpiece comprising an impact member, an electric motor driven flywheel and a support element, one of said flywheel and said support element being shiftable between an inoperative position in which the spacing therebetween is wider than the thickness of said impact member and an operative position in which the spacing therebetween is less than the thickness of said impact member, a manually actuated control means, a workpiece responsive control means, and a solenoid responsive to actuation of both said workpiece responsive and manually actuated control means for introducing said impact member between said flywheel and said support element when spaced from each other by a distance less than the thickness of said impact member.

8. An impact tool according to claim 7 wherein said work responsive control means and said manually actuated control means comprise a work responsive switch and a manually actuated switch, respectively.

9. An impact tool according to claim 8 wherein said work responsive switch is actuated by a work contacting element, and said work contacting element is arranged to move one of said flywheel and support elements from said inoperative position in which the spacing therebetween is wider than the thickness of the impact member, to said operative position in which the spacing therebetween is less than the thickness of the impact member.

10. An impact tool according to claim 9 wherein said manually actuated switch comprises a trigger, and said switch has a first position and a second position, said switch in said first position energizing said motor, and in said second position partially completing a circuit to said solenoid, and said work responsive switch completes the circuit to said solenoid, and thereby prevents movement of said impact member by said solenoid unless said work contacting element is pressed against the work and said trigger is also actuated.

11. An impact tool according to claim 9 including means permitting at least one of the flywheel and support elements to yield, with respect to the other, upon introduction of the impact member therebetween, to permit the impact member to pass between them while maintaining force against the impact member.

12. An impact tool according to claim 8 wherein said manually actuated switch comprises a trigger and said manually actuated switch has a first position and a second position, said manually actuated switch in said first position energizing said motor, a logic circuit, said manually actuated switch in its second position and said work responsive switch together constituting inputs to said logic circuit, an electrical switch for energizing said solenoid when said electrical switch is closed, the output of said logic circuit controlling said electrical switch.

13. An impact tool according to claim 12 wherein said logic circuit is such that said solenoid is responsive to introduce the impact member between the flywheel and the support element only upon actuation of said manually actuated switch and said work responsive switch in a predetermined order.

14. An impact tool according to claim 12 wherein said logic circuit is such that said solenoid is responsive to introduce the impact member between the flywheel and the support element only upon actuation of a specific one of said manually actuated switch and said work responsive switch within a predetermined time following actuation of the other.

15. An impact tool according to claim 8 wherein said solenoid is responsive to introduce the impact member between the flywheel and the support element upon actuation of said manually actuated switch and said work responsive switch in any order.