Key-board switch unit

• US 4,302,648 A
• Filed: 07/09/1980
• Issued: 11/24/1981
• Est. Priority Date: 01/26/1978
• Status: Expired due to Term

• Current Assignee: Shin-Etsu Polymer Company Limited (Shin-Etsu Chemical Company Limited)
• Original Assignee: Shin-Etsu Polymer Company Limited (Shin-Etsu Chemical Company Limited)
• Inventors: Matumoto, Shigeru, Sado, Ryoichi, Okamoto, Takekuni
• Primary Examiner(s): Little, Willis
• Application Number:
  US06/167,334
• Time in Patent Office: 503 Days
• Field of Search: 200/159 B, 200/5 A, 200/5 R
• US Class Current: 200/512
• CPC Class Codes: B29C 43/18 incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles B29C43/206 takes precedence
• CPC Class Codes: B29C 70/68 by incorporating or moulding on preformed parts, e.g. inserts or layers , e.g. foam blocks mould constructions therefor B29C33/12; joining preformed parts by moulding B29C65/70
• CPC Class Codes: B29C 70/882 partly or totally electrically conductive, e.g. for EMI shielding conductive floors or floor coverings H05F3/025; EMI shielding in general H05K9/00
• CPC Class Codes: B29K 2995/0005 Conductive
• CPC Class Codes: H01H 13/702 with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
• CPC Class Codes: H01H 13/703 characterised by spacers between contact carrying layers
• CPC Class Codes: H01H 13/785 characterised by the material of the contacts, e.g. conductive polymers
• CPC Class Codes: H01H 2201/016 Roughened contact surface, e.g. anti-adhering
• CPC Class Codes: H01H 2201/032 Conductive polymer; Rubber
• CPC Class Codes: H01H 2203/028 embedded in layer material
• CPC Class Codes: H01H 2209/002 Materials
• CPC Class Codes: H01H 2211/028 Contacts in depressions of layers
• CPC Class Codes: H01H 2229/044 Injection moulding
• CPC Class Codes: H01H 2229/056 Laminating
• CPC Class Codes: H01H 2229/058 Curing or vulcanising of rubbers

Abstract

The invention provides a key-board switch unit used, for example, in pocketable electronic calculators comprising a base plate having at least one pair of switch electrodes and a covering pad made of an insulating rubber and provided with at least one contact member made of an electroconductive rubber and bonded on the lower surface thereof to face the electrodes coming into contact therewith when the pad is depressed. The contact member is embedded in the covering pad in such a manner that the surface of it is coplanar with the surface of the covering pad at least along the peripheries in conjunction with the covering pad and the contact member is sufficiently small so as to be confined within the area of the covering pad facing the void space formed between the base plate and the covering pad at the portion of the electrodes. The hardness relationship between the rubbery materials of the covering pad and the contact member is also of essential importance for reliable switching and durability of the switch unit.

Claims

1. A key-board switch unit which comprises

(a) a base plate,

(b) at least one pair of electrodes fixedly provided on one surface of said base plate,

(c) a covering pad made of an electrically insulating rubbery material having a hardness of 30 to 70 in the JIS scale placed to cover the base plate leaving at least one void space therebetween at the portion facing the pair of the electrodes, and

(d) at least one contact member made of an electrically conductive rubbery material having a hardness of 40 to 80 in the JIS scale and embedded in and adhesively bonded to the covering pad at the portion facing the void space in such a manner that, when the covering pad is depressed toward the base plate, the contact member comes into contact with the electrodes to close an electric circuit therebetween, the surface of the contact member being substantially coplanar with the surface of the covering pad at least at the periphery thereof and the surface of the contact member being confined within the surface of the covering pad in the portion of the void space.

2. The key-board switch unit as claimed in claim 1 which is provided with an air escape at the interface between the base plate and covering pad.

3. The key-board switch unit as claimed in claim 1 wherein each of the paired electrodes has at least two contacting points, said contacting points being arranged in an alternate disposition with the contacting points of the counterelectrode.

4. The key-board switch unit as claimed in claim 1 wherein the hardness of the rubbery material of the covering pad is substantially equal to the hardness of the rubbery material of the contact member.