Joy-stick controller

• US 4,306,208 A
• Filed: 01/10/1980
• Issued: 12/15/1981
• Est. Priority Date: 05/30/1978
• Status: Expired due to Term

• Current Assignee: Lucas Ledex, Inc.
• Original Assignee: Ledex Incorporated
• Inventors: Coors, George T.
• Primary Examiner(s): Tolin, Gerald P.
• Application Number:
  US06/110,969
• Time in Patent Office: 705 Days
• Field of Search: 137/85, 310/27, 318/676, 323/64, 200/339, 200/153 L, 200/153 LA, 200/153 G, 200/153 LB, 338/128, 361/283, 361/287-292, 336/30, 336/136, 74/25, 74/27, 74/495-497, 74/459
• US Class Current: 336/30
• CPC Class Codes: G01B 7/012 Contact-making feeler heads therefor
• CPC Class Codes: G01D 5/2258 by a movable ferromagnetic element, e.g. core
• CPC Class Codes: G05G 2009/04707 with ball joint
• CPC Class Codes: G05G 2009/04751 Position sensor for linear movement
• CPC Class Codes: G05G 2009/04755 Magnetic sensor, e.g. hall generator, pick-up coil
• CPC Class Codes: G05G 2009/04766 providing feel, e.g. indexing means, means to create counterforce
• CPC Class Codes: G05G 2009/0477 holding the member in a number of definite positions
• CPC Class Codes: G05G 9/047 the controlling member being movable by hand about orthogonal axes, e.g. joysticks for switches H01H25/04
• CPC Class Codes: G05G 9/04785 the controlling member being the operating part of a switch arrangement

Abstract

Mechanical lever controllers, also known as joy-stick type actuators, include a body within which is mounted a rod or lever for pivotal movement. The position of the rod is transmitted by an intermediate coupling or follower member to a differential transformer of the linear voltage differential transducer type (LVDT). The transducer includes an input coil and a pair of oppositely-positioned, axially-aligned output coils, and an armature moves within an armature cavity to vary the inductive coupling between the primary coil and the secondary coils. In one embodiment, two such differential transformers are offset at 90° from each other to provide signals on the "X" and "Y" axes. In another embodiment, single axis output is measured in an actuator having a stackable housing.

Claims

1. A joy-stick actuator, comprising:

a body,

an actuator rod,

means mounting said rod in said body for pivotal movement between a neutral position and a displaced position on either side of said neutral position,

an actuator follower member in said body having means defining first and second sloping follower-actuating surfaces, angularly disposed to each other,

means coupling said follower member for movement by said rod,

a differential transformer including an input coil and a pair of axially aligned output coils positioned on opposite sides of said input coil and defining a common axial armature cavity,

an armature in said cavity movable between a central neutral position and axially offset positions on either side of said neutral position to vary the inductive coupling between said primary and said secondary coils in accordance with the extent of displacement of said armature from said neutral position, and

first follower plunger means coacting with said first follower actuating surface and connected to said armature to impart axial movement to said armature corresponding to the extent of pivotal movement of said rod from said neutral position said first plunger means having resilient means such that said first plunger means exerts a force on said actuator follower member at all positions of said actuator follower member; and

second follower plunger means coacting with said second follower actuating surface and having second resilient means exerting a second force on said actuator follower member to counterbalance said force of said first actuator follower member to maintain said actuator rod at a predetermined position relative to said body.

2. The actuator of claim 1 further including spring means urging said rod to said neutral position.

3. The actuator of claim 1 in which said differential transformer comprises an "X" axis transducer and said actuator further comprises a second differential transformer comprising a "Y" axis transducer positioned in 90°

relation to said "X" axis transducer, said second transformer having third plunger means in said body coacting with said follower member.

4. A joy-stick actuator, comprising:

a ball housing including an outer ball retainer having means therein defining a semi-spherical socket and an inner ball retainer having means therein defining a complementary semi-spherical socket,

a pivot ball having portions received in said respective sockets,

means joining said inner and outer retainers together with said pivot ball captured therebetween,

an actuator handle extending from said ball through said outer retainer,

said inner retainer having means defining a planar surface on a side thereof remote from said socket,

an actuator follower member having a generally planar surface on one side thereof positioned against said inner retainer planar surface, means on said ball extending through said inner retainer and coupling with said actuator follower member whereby said actuator follower member is moved along said inner retainer planar surface with tilting movement of said ball,

said actuator follower member further having means thereon defining a sloping follower-actuating surface,

a transducer housing supported on said ball housing,

at least one differential transformer received in said transducer housing, said differential transformer including a primary coil and at least one secondary coil defining a common axial armature cavity and an armature in said cavity selectively movable to vary the coupling between coils, and

follower plunger means slidably received in said transducer housing connected to said armature and having an exposed surface coacting with said follower member sloping surface for transmitting sliding movement of said follower member to axial movement of said armature.

5. The actuator of claim 4 in which said follower member has means defining a second sloping follower-actuating surface annularly disposed to said first surface, and a second follower plunger means slidably received in said transducer housing coacting against said second surface to counterbalance the force applied to the follower member by the first follower plunger means.

6. A joy-stick actuator, comprising:

a ball housing including an outer ball retainer having means therein defining a semi-spherical socket and an inner ball retainer having means therein defining a complementary semi-spherical socket,

a pivot ball having portions received in said respective sockets,

means joining said inner and outer retainers together with said pivot ball captured therebetween,

an actuator handle extending from said ball through said outer retainer,

said inner retainer having means defining a planar surface on a side thereof remote from said socket,

an actuator follower member having a generally planar surface on one side thereof positioned against said inner retainer planar surface,

means on said ball extending through said inner retainer and coupling with said actuator follower member whereby said actuator follower member is moved along said inner retainer planar surface with tilting movement of said ball,

said actuator follower member further having means thereon defining a sloping follow-actuating surface,

a transducer housing suppored on said ball housing,

at least one electrical transducer received in said transducer housing, having a movable element, and

follower means slidably received in said transducer housing connected to said element and having an exposed surface coacting with said follower member sloping surface for transmitting sliding movement of said follower member to axial movement of said element.

7. The actuator of claim 6 further comprising means in said ball defining an annular groove, and at least one detent received in said ball housing and engageable with said groove to define a predetermined neutral position of said ball.

8. A joy-stick actuator adapted for movement in a single axis comprising:

a housing including an outer retainer having means therein defining a semi-cylindrical socket and an inner retainer having means therein defining a complementary semi-cylindrical socket,

a pivot member having portions received in said respective sockets for pivotal movement about said single axis,

means joining said inner and outer retainers together with said pivot member captured therebetween,

an actuator handle extending from said pivot member through said outer retainer,

said inner retainer having means thereon defining a generally planar surface on a side thereof remote from said socket,

an actuator follower member positioned against said inner retainer surface for movement in translation therealong,

means on said pivot member extending through said inner retainer and coupling with said follower member, whereby pivotal movement of said pivot member by said handle is translated to translational movement of said follower member along said generally planar surface,

means on said follower member defining a sloping follower actuating surface, and electrical transducer means in said housing including a cam follower and spring means urging said cam follower into coaction with said actuating surface, said follower being moved by said follower member in response to pivotal movement of said pivot member to provide an electrical output response to movement of said handle.

10. The actuator of claim 8 in which said housing has means on an outer surface thereof defining a flat planar mounting surface for receiving the corresponding said mounting surface of an adjacent said actuator, providing for the stacking of a plurality of said actuators in side-by-side relation.

9. The actuator member of claim 9 in which said follower member has means thereon defining a second oppositely directed sloping follower-actuating surface,

a second cam follower, and

second spring means urging said second cam follower against said second surface to counterbalance the force applied to said follower member by the first said cam follower and spring means.