Cutting elements

• US 4,307,984 A
• Filed: 11/19/1979
• Issued: 12/29/1981
• Est. Priority Date: 11/19/1979
• Status: Expired due to Term

• Current Assignee: Ringling School of Art and Design
• Original Assignee: James A. Patterson
• Inventors: Patterson, James A.
• Primary Examiner(s): Vlachos, Leonidas
• Application Number:
  US06/095,569
• Time in Patent Office: 771 Days
• Field of Search: 408/144, 408/145, 408/199, 407/118, 125/39, 76/DIG. 12, 76/108 R, 76/101 R, 228/122, 83/915.5, 33/21 D, 33/28
• US Class Current: 408/145
• CPC Class Codes: B23P 5/00 Setting gems or the like on metal parts, e.g. diamonds on tools
• CPC Class Codes: E21B 10/46 characterised by wear resisting parts, e.g. diamond inserts
• CPC Class Codes: Y10T 407/26 comprising cutting edge bonded to tool shank
• CPC Class Codes: Y10T 408/81 Tool having crystalline cutting edge

Abstract

A novel shock mounting is disclosed for ultra-hard crystalline materials. When used as a drill bit, the crystalline materials last much longer as cutting elements when mounted according to the present invention.

Claims

1. A cutting element comprising:

A. a cutting member comprising ultra-hard crystalline material;

B. a support body comprising a highly conductive low oxidizing metal selected from the group consisting of silver, gold, platinum, tungsten and rhodium; and

C. a cushion layer comprising a ceramic clay substantially between the ultra-hard crystalline material and the support body.

2. The cutting element of claim 1 wherein said support body is composed substantially of silver.

3. The cutting element of claim 1 wherein said ultra-hard crystalline material is substantially coated with a film which renders the cutting element hydrophilic.

4. The cutting element of claim 3 wherein said film comprises a silicate glaze.

5. The cutting element of claim 1 wherein said support body is substantially coated with an abrasion resistive layer.

6. The cutting element of claim 5 wherein said abrasion resistive layer is comprised substantially of rhodium.

7. The cutting element of claim 1 wherein said element is comprised of a member selected from the group consisting of a drill bit, knife blade and scribe.

8. The cutting element of claim 7 wherein said cutting member is a knife blade and wherein said ultra-hard crystalline material is oriented in said support body so that a major crystalline axis of said cutting element is substantially centered on one surface of said support body.

9. The cutting element of claim 7 wherein said cutting member is a drill bit and wherein said support body is of such shape as to be capable of rotating along at lease one axis within a drill bit holder.

10. The cutting element of claim 1 wherein said support body comprises a silver core with a layer of gold and an outer layer of rhodium.

11. The cutting element of claim 8 wherein the ultra-hard crystalline material is capable of being sharpened while positioned within said support body.

12. The cutting element of claim 1 wherein the ultra-hard crystalline material is selected from the group consisting of diamond, cubic zirconium and carborundum.

13. A drill bit comprising:

A. a cutting element comprising an ultra-hard crystalline material selected from the group consisting of diamond, cubic zirconium and carborundum;

B. a coating which renders the cutting element substantially hydrophilic being composed substantially of a silicate glaze;

C. a support body comprised of a metal selected from the group substantially consisting of silver, gold, platinum, tungsten and rhodium;

D. a cushion layer substantially between the hydrophilic silicate glaze and the support body comprising a ceramic clay; and

E. an abrasion resistive layer on said support body comprised substantially of rhodium.

14. A knife blade comprising:

A. a support body comprising a metal selected from the group substantially consisting of silver, gold, platinum, tungsten and rhodium;

B. a cutting element comprising an ultra-hard crystalline material selected from the group consisting of diamond, cubic zirconium and carborundum placed within said support body wherein the cutting element is oriented in said support body so that a major crystalline axis of said cutting element is substantially centered on one surface of said support body;

C. a coating on the surface of said cutting element substantially comprising a silicate glaze;

D. a cushion layer substantially between said silicate layer and the support body comprising a ceramic clay; and

E. an abrasion resistive layer on said support body comprised substantially of rhodium.

15. A scribe comprising the knife blade of claim 14 wherein at least four sides of the crystalline material has been ground to a substantially pointed tip on said crystalline material.