State of charge battery monitor

• US 4,308,817 A
• Filed: 08/19/1980
• Issued: 01/05/1982
• Est. Priority Date: 08/19/1980
• Status: Expired due to Term

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Illinois Tool Works Inc.
• Inventors: Peterson, Francis C.
• Primary Examiner(s): Smith, Robert I.
• Application Number:
  US06/179,595
• Time in Patent Office: 504 Days
• Field of Search: 116/215, 116/200, 73/327, 73/441, 429/90, 429/91
• US Class Current: 116/215
• CPC Class Codes: G01N 9/12 by observing the depth of immersion of the bodies, e.g. hydrometers
• CPC Class Codes: H01M 10/484 for measuring electrolyte level, electrolyte density or electrolyte conductivity
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

There is disclosed a monitor for monitoring the state of charge of a battery having an internal charge transfer medium. A monitor includes detecting means arranged to be disposed beneath the surface of the charge transfer medium and arranged for sensing the specific gravity of a fluid medium, enclosure means for enclosing the detecting means, and a fluid medium within the enclosure means. The fluid medium exhibits specific gravities related to the degree of electric charge therein and the enclosure means is formed at least partly from a non-permeable electric charge transmissible material to enable the fluid medium to assume the electric charge of the charge transfer medium while substantially separating the fluid medium therefrom. The monitor further includes indicating means responsive to the detecting means for indicating the specific gravity of the fluid medium and thus the state of charge of the battery.

Claims

1. A monitor for monitoring the state of charge of a battery having an internal charge transfer medium comprising:

detecting means arranged to be disposed beneath the surface of said charge transfer medium and arranged for sensing the specific gravity of a fluid medium;

enclosure means for enclosing said detecting means;

a fluid medium within said enclosure means, said fluid medium exhibiting specific gravities related to the degree of electric charge therein, said enclosure means being formed at least partly from a non-permeable electric charge transmissible material to enable said fluid medium to assume the electric charge of said charge transfer medium while substantially separating said fluid medium therefrom; and

indicating means responsive to said detecting means for indicating the specific gravity of said fluid medium and thus the state of charge of the battery.

2. A monitor as defined in claim 1 wherein said detecting means comprises a float of a predetermined density arranged to assume a plurality of positions within said enclosure means responsive to the specific gravity of said fluid medium.

3. A monitor as defined in claim 2 wherein said indicating means includes means for indicating the position of said float for indicating the specific gravity of said fluid medium and thus the state of charge of the battery.

4. A monitor as defined in claim 3 wherein said indicating means comprises a light transmissive member having a first end aligned with said enclosure means and a second end external to the battery having a viewing surface to permit visual observation of the position of said float within said enclosure means.

5. A monitor as defined in claim 1 wherein said non-permeable electric charge transmissible material comprises a perfluorosulfonic acid film.

6. A monitor as defined in claim 1 wherein said non-permeable electric charge transmissible material comprises metallic material.

7. A monitor as defined in claim 1 wherein said enclosure means comprises a hollow cylindrical portion formed of electrical insulating material having a closure cap enclosing at least one end thereof formed from said non-permeable electric charge transmissible material.

8. A monitor as defined in claim 7 wherein said closure cap comprises a perfluorosulfonic acid film.

9. A monitor as defined in claim 7 wherein said closure cap is formed from metallic material.

10. A monitor as defined in claim 7 wherein said detecting means comprises a ball-shaped float member having a predetermined density arranged to move within said cylindrical portion responsive to the specific gravity of said fluid medium.

11. A monitor as defined in claim 1 wherein said fluid medium comprises a dilute solution of sulfuric acid.

12. A monitor as defined in claim 1 wherein said enclosure means comprises a hollow tubular member formed from electrically insulating material enclosed at its ends by said non-permeable electric charge transmissive material, wherein said indicating means comprises a light transmissive member intersecting and partially entering said enclosure at a first end thereof and having a viewing surface at the other end wherein said light transmissible member and said tubular member are angularly disposed with respect to each other, and wherein said detecting means comprises a pair of float members on opposite sides of said light transmissible member, said float members being of substantially equal density and of a different color so that when the battery is charged to a predetermined level one of said float members is viewable through said viewing surface and when the battery is charged below said predetermined level the other said float member is viewable through said viewing surface.

13. A monitor for monitoring the state of charge of a battery of the type having an electrolyte which maintains a substantially constant specific gravity notwithstanding variations in the state of charge of the battery, said monitor comprising:

an enclosure within the electrolyte defining a cavity, said enclosure being at least partially formed from a substantially non-permeable charge transmissible material;

a fluid medium within said cavity, said fluid medium comprising a material which exhibits a varying specific gravity responsive to the charge therein and arranged to assume therein the charge of the battery electrolyte by the passage of charge from the electrolyte through said substantially non-permeable charge transmissable material while being substantially separated from the electrolyte;

specific gravity detecting means immersed within said fluid medium for sensing the specific gravity of said fluid medium and thus the state of charge of the battery; and

indicating means coupled to said detecting means for providing an indication of the state of charge of the battery responsive to said detecting means.

14. A monitor as defined in claim 13 wherein said fluid medium comprises a liquid.

15. A monitor as defined in claim 14 wherein said liquid comprises a dilute acid solution.

16. A monitor as defined in claim 13 wherein said substantially non-permeable charge transmissible material comprises a perfluorosulfonic acid film.

17. A monitor as defined in claim 16 wherein said enclosure is entirely formed from said perfluorosulfonic acid film.

18. A monitor as defined in claim 13 wherein said substantially non-permeable charge transmissible material comprises metallic material.

19. A monitor as defined in claim 13 wherein said detecting means comprises a float member having a predetermined density and wherein said float member is adapted to change position within said enclosure reponsive to the specific gravity of said fluid medium.

20. A monitor as defined in claim 19 wherein said indicating means includes means for indicating the position of said float member within said enclosure.