Method and apparatus for detecting the working state of a printing press or the like

• US 4,310,844 A
• Filed: 04/10/1980
• Issued: 01/12/1982
• Est. Priority Date: 04/14/1979
• Status: Expired due to Term

• Current Assignee: Dai Nippon Printing Company Limited
• Original Assignee: Dai Nippon Printing Company Limited
• Inventors: Imamoto, Tsunehiko
• Primary Examiner(s): Miller, Jr., George H.
• Application Number:
  US06/138,925
• Time in Patent Office: 642 Days
• Field of Search: 346/33 R, 346/33 MC, 346/1, 346/140 A
• US Class Current: 346/33.00R
• CPC Class Codes: B41F 33/00 Indicating, counting, warning, control or safety devices arrangements of counting devices in platen presses B41F1/00 , B41F1/58; arrangements of counting devices in cylinder presses B41F3/84; ink supply or metering devices B41F31/02
• CPC Class Codes: G07C 3/12 in graphical form

Abstract

A method of detecting the lengths of normal operation time and downtime, and at least approximate causes for downtime, of a printing press during each preassigned period of production time. During the progress of each production period there are derived from the printing press its electrical control signals which are indicative of the printing operation and at least approximate downtime causes. The control signals are sequentially recorded in the form of corresponding, visually identifiable marks. A visual examination of the marking provides the desired data. There is also disclosed herein a recorder of typical construction for recording the signals in the practice of the inventive method.

Claims

1. A method of detecting the working state of a machine whose production time includes both operation time and downtime, the downtime being due to a plurality of possible causes, which method comprises:

placing on a recorder table a record medium in the form of a flat sheet having a set of blanks to be filled in to record the working state of the machine as well as an elongated signal recording blank;

providing a recording head having a recording member;

moving the recording head relative to the signal recording blank along the length thereof;

deriving from the machine, during the progress of its production time, successive electrical signals indicative of the operation and at least approximate downtime causes of the machine; and

sending the successive signals to the recording head to move the recording member, as it is moved along the length of the recording blank, transversely to the length of the recording blank with different time intervals to record the signals in the recording blank along the length thereof with visually different shapes and dimensions, respectively, the recorded signals comprising essentially segments of line spaced apart differently lengthwise of the recording blank depending upon different signals;

whereby the operation time, downtime, and at least approximate downtime causes of the machine can be visually ascertained from the recording in the recording blank of the sheet and the recording can be readily transcribed in the set of blanks.

2. The method according to claim 1, which further comprises:

(a) encoding the recording on the record medium into a machine language; and

(b) processing the encoded recording in a computer to obtain desired information.

3. The method according to claim 1 wherein the computer produces the desired information on a summation table for listing such information of successive preassigned periods of production time.

4. The method according to claim 1, further comprising:

transcribing the recording of the recording blank in the other blanks;

encoding the transcription in the blanks into a machine language; and

processing the encoded transcription in a computer to obtain desired information.

7. A recorder for recording the signals on the record medium in the method of claim 1 or 5, the recorder comprising:

a casing having a table on which the record medium is to be placed;

guide means on the casing;

a recording head movable along the guide means for marking the signals on the record medium on the table; and

means for reciprocally moving the recording head along the guide means;

said recording head including a stylus carrier of magnetic material mounted on a carriage for pivotal movement about a predetermined axis, a recording stylus mounted on the carrier for marking contact with the record medium on the table, the pivotal movement of the stylus carrier being such that the stylus is reciprocally moved transversely to the direction of movement of the recording head, means for biasing the stylus carrier in a predetermined direction about said axis, and an electromagnet mounted on the carriage in opposed relationship to the stylus carrier for causing its pivotal movement against the effect of the biasing means.

8. The recorder according to claim 7, further comprising means for lifting the stylus away from the table.

5. A method of detecting the working state of an electrically controlled printing press or like machine whose production time includes both operation time and downtime, the downtime being due to a plurality of possible causes, which method comprises:

placing on a recorder table a record medium in the form of a flat sheet having a set of blanks to be filled in to record the working state of the printing press as well as an elongated signal recording blank;

providing a recording head having a recording member;

moving the recording head relative to the signal recording blank along the length thereof;

deriving from the press, during the progress of its production time, a sequence of electrical control signals controlling the operation of the press, the control signals including an "operation" signal for operating the press at normal speed, a "low" signal for continuously operating the press at low speed, and an "inching" signal for temporarily operating the press at low speed; and

sending the successive signals to the recording head to move the recording member, as it is moved along the length of the recording blank, transversely to the length of the recording blank with different time intervals to record the signals in the recording blank along the length thereof with visually different shapes and dimensions, respectively, the recorded signals comprising essentially segments of line spaced apart differently lengthwise of the recording blank depending upon different signals;

whereby the operation time, downtime, and at least approximate downtime causes of the press can be determined upon visual inspection of the recording in the recording blank of the sheet and the recording can be readily transcribed in the set of blanks.

6. The method according to claim 5, wherein the distances of the segments of line are fine for the "operation" signal, medium for the "inching" signal, and rough for the "low" signal.