Method of manufacturing stators for stepping motors

• US 4,312,119 A
• Filed: 02/25/1980
• Issued: 01/26/1982
• Est. Priority Date: 02/27/1979
• Status: Expired due to Term

• Current Assignee: ETA AG Ebauches Fabrik
• Original Assignee: ETA AG Ebauches Fabrik
• Inventors: Mock, Elmar, Perucchi, Norberto
• Primary Examiner(s): Hall, Carl E.
• Application Number:
  US06/124,275
• Time in Patent Office: 701 Days
• Field of Search: 29/596, 29/418, 310/45, 310/49 R, 310/40 MM, 310/194, 310/254, 427/104, 204/181 R, 204/181 C, 204/181 E, 204/181 T, 204/181 F, 204/182
• US Class Current: 29/596
• CPC Class Codes: C25D 13/12 characterised by the article coated
• CPC Class Codes: H02K 1/143 of the horse-shoe type
• CPC Class Codes: H02K 15/022 with salient poles or claw-shaped poles
• CPC Class Codes: H02K 3/345 between conductor and core, e.g. slot insulation
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine
• CPC Class Codes: Y10T 29/49799 Providing transitory integral holding or handling portion

Abstract

A stator for a stepping motor comprises a cylindrical coil of compact size formed by winding wire directly on the center portion of a core. This center portion is coated with a film formed of a hard, compact insulating material adhering strongly to the core. An electrophoresis operation is used to obtain a film of minimum thickness in an efficient manner. The core includes end lugs which are bare on one face so that metallic contact can be established with the pole pieces of the stator. Prior to electrophoresis, the faces of the lugs intended to be bare are covered with a mask of synthetic material, preferably deposited while dissolved in a suitable solvent.

Claims

1. A method of manufacturing stators for stepping motors of electronic watches, wherein the improvement comprises the steps of:

partially blanking from a strip of ferromagnetic metal coil cores each having an elongated center portion and widened end portions,

depositing a mask on the marginal zones of one face of said strip in such a way as to cover said widened portions,

forming thin, adherent, insulating films of resin on the non-masked portions of said strip by electrophoresis,

removing said mask,

completing said blanking, and

forming coils by winding insulated wire over said insulating films along each said center portion of said cores.

2. The method of claim 1, wherein the operation of electrophoresis is carried out in such a way that the thickness of said films is on the order of 10 microns.

3. The method of claim 1, further comprising the step of subjecting said strip to a heat treatment after removal of said mask and prior to completion of said blanking.

4. The method of claim 1, wherein said mask is deposited by applying a solution of an insulating, impervious material in a volatile solvent, said material being insoluble in an electrophoresis bath.

5. The method of claim 4, wherein said solution is applied by direct contact or by spraying.

6. The method of claim 4, wherein said solvent is perchloroethylene and said material is polystyrene.