Cooling system for rotors of electric machines, especially for turbo-generator rotors with a superconductive field winding

• US 4,315,172 A
• Filed: 12/12/1979
• Issued: 02/09/1982
• Est. Priority Date: 12/14/1978
• Status: Expired due to Term

• Current Assignee: Kraftwerk Union Aktiengesellschaft (Siemens AG)
• Original Assignee: Kraftwerk Union Aktiengesellschaft (Siemens AG)
• Inventors: Intichar, Lutz, Weghaupt, Erich
• Primary Examiner(s): Skudy, R.
• Application Number:
  US06/102,647
• Time in Patent Office: 790 Days
• Field of Search: 310/10, 310/40, 310/53, 310/52, 310/54, 310/61, 310/64, 336/DIG. 1
• US Class Current: 310/53
• CPC Class Codes: H02K 1/32 with channels or ducts for flow of cooling medium
• CPC Class Codes: H02K 55/04 with rotating field windings
• CPC Class Codes: H02K 9/225 Heat pipes
• CPC Class Codes: Y02E 40/60 Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
• CPC Class Codes: Y10S 505/878 with cooling

Abstract

Cooling system for a rotor of an electric machine having a superconductive field winding and formed of a rotor drum with at least one outer, substantially hollow cylindrical rotor body with a co-rotating cold shield, an inner hollow rotor body fastened at given locations within the outer rotor body so as to be thermally insulated and serving as a coil-winding support, the fastening locations at the outer rotor body being cooled, and a co-rotating mixing chamber located at the inner periphery of the inner hollow rotor body and containing a phase mixture of a coolant fed thereto from the outside, the phase mixture forming, during rotation of the rotor, a radially outwardly flung liquidring and a radially inner vapor column coaxial thereto, including channels for conducting a first coolant flow with liquid coolant from the mixing chamber for cooling the field winding and a second coolant flow with at least partly vaporized coolant for cooling the fastening locations and for returning the first coolant flow, after it has traversed the field winding, back to the mixing chamber and for discharging the second coolant flow out of the electric machine.

Claims

1. Cooling system for a rotor of an electric machine having a superconductive field winding and formed of a rotor drum with at least one outer, substantially hollow cylindrical rotor body with a co-rotating cold shield, an inner hollow rotor body fastened at given locations within the outer rotor body so as to be thermally insulated and serving as a coil-winding support, the fastening locations at the outer rotor body being cooled, and a co-rotating mixing chamber located at the inner periphery of the inner hollow rotor body and containing a phase mixture of a coolant fed thereto from the outside, the phase mixture forming, during rotation of the rotor, a radially outwardly flung liquid-ring and a radially inner vapor column coaxial thereto, comprising means for conducting a first coolant flow with liquid coolant from the mixing chamber for cooling the field winding and a second coolant flow with at least partly vaporized coolant for cooling the fastening locations and for returning the first coolant flow, after it has traversed the field winding, back to the mixing chamber and for discharging the second coolant flow out of the electric machine, said means comprising (a) a network of distributor channels disposed at the outer periphery of the field winding beyond a radially outermost coil base of the field windings, (b) said distributor channel network being formed of substantially axially and tangentially extending distributor channels, (c) substantially radial cooling channels extending along lateral surfaces of respective stacks of coil conductors of the field windings and connected to said distributor channel network, (d) radially extending feed channels connected, at one end thereof, to said network of distributor channels at locations beyond the axial range of the field winding and, at the other end thereof, terminating at inlet locations to the mixing chamber at a space therein in which the liquid ring is formed, and (e) return feed channels connected, at one end thereof, to said radial cooling channels of the field winding and terminating, at the other end thereof, in the mixing chamber, (f) the terminations of said return feed channels being at locations which are, at most, at the same distance radially from the rotor axis as are said inlet locations to the mixing chamber.

2. Cooling system according to claim 1 wherein said radial feed channels are thermally insulated over the length thereof as shielding against adjacent parts of the rotor body having a different temperature.

3. Cooling system according to claim 2 wherein said radial feed channels are constructed as double-jacketed high-vacuum tubes for thermal insulation.

4. Cooling system according to claim 1 including radially extending filling channels for filling and refilling said coolant channels and the mixing chamber with coolant, a filling tube disposed within the mixing chamber coaxially thereto and rotatable therewith and being connected to a helium coupling, said filling channels being connected by said filling tube to said second network.

5. Cooling system according to claim 4 wherein the inner hollow rotor body serving as a coil-winding support has a tooth region, and said radial filling channels are disposed in said tooth region.

6. Cooling system according to claim 1 wherein said radial filling channels are distributed in axial alignment over the axial length of the inner hollow rotor body, and including a widened axial channel connected through said tangential distributor channels to the remainder of said axial distributor channels.

7. Cooling system according to claim 5 wherein said radial filling channels are distributed in an axially-normal alignment plane over the periphery of the rotor body, and including circumferential channel sections terminating in the axial distributor channels of said second network and connecting said radial filling channels thereto.

8. Cooling system according to claim 1 including top insert strips disposed between and radially spacing the field winding and said second network from one another.

9. Cooling system according to claim 1 wherein slot bottom channels are disposed beneath said stacks of coil conductors of the field windings and communicate with said return feed channels, and wherein first radial coolant channels of the field winding extend through said slot bottom channels and said return feed channels to the mixing chamber in a train of continuous thermal syphon cooling loops, and second radial coolant channels, on the other hand, are connected only through radial cross-channels to the respective slot bottom channels, said second radial coolant channels forming radial cooling loops surrounding said stacks of field-winding coil conductors.

10. Cooling system according to claim 9 wherein said first radial cooling channels form cooling branches surrounding said stacks of field-winding coil conductors.

11. Cooling system according to claim 1 wherein said return feed channels comprise radial tubes projecting through the space in the mixing chamber wherein the liquid ring is formed and terminating in a space therein in which the inner vapor column is disposed coaxially thereto.