Selective temperature control system

• US 4,315,413 A
• Filed: 12/31/1979
• Issued: 02/16/1982
• Est. Priority Date: 12/31/1979
• Status: Expired due to Term

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Baker, Daniel A.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US06/108,694
• Time in Patent Office: 778 Days
• Field of Search: 62/180, 62/186, 236/46 R, 236/49, 165/121, 73/362 AR
• US Class Current: 62/180
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/41 Defrosting; Preventing freezing
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/61 using timers
• CPC Class Codes: F24F 11/64 using pre-stored data
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F25B 2600/0251 with on-off operation
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems
• CPC Class Codes: G01K 15/00 Testing or calibrating of thermometers
• CPC Class Codes: G05D 23/1917 using digital means
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor

Abstract

A room air conditioner includes a variable speed eevaporator fan and a compressor selectively energized by a temperature control system. An ambient temperature sensor monitors the temperature of the room and an evaporator temperature sensor monitors the temperature of the evaporator. In an automatic mode of operation, the evaporator fan speed and compressor energization depend upon the difference between the ambient temperature and a set point temperature as determined by the position of a slide switch with multiple contacts each of which correspond to a stored set point value. The ambient and evaporator temperatures are determined by a linearization computation which utilizes a capacitor sequentially charged through the reference resistor and the ambient thermistor and the evaporator thermistor. The compressor is cycled off when the evaporator temperature falls below a certain value, and the compressor is held off for a fixed period of time after it has been de-energized to prevent short cycling or lockup.

Claims

1. A temperature control system for a space cooling device having an evaporator, a variable speed evaporator fan and a compressor, comprising:

an ambient thermistor having a resistance variable in accordance with the temperature of a space;

conversion means coupled to said ambient thermistor for converting said thermistor resistance into a digital number proportional to said space temperature;

a memory for storing a plurality of digital numbers representing set point temperatures;

set point selection means coupled to said memory for retrieving from said memory one of said digital set point numbers;

difference means coupled to said conversion means and said set point selection means for determining the difference between said digital space temperature number and said selected digital set point number;

control means coupled to said difference means for adjusting the speed of said evaporator fan and the energization of said compressor; and

operation mode selection means coupled to the control means for selecting at least one of a plurality of operation modes including a first mode in which the evaporator fan speed and the compressor energization are controlled according to the magnitude of said difference and a second mode in which only the compressor energization is controlled according to the magnitude of said difference.

2. A temperature control system for a space cooling device having an evaporator, a variable speed evaporator fan and a compressor, comprising:

an ambient thermistor having a resistance variable in accordance with the temperature of a space;

conversion means coupled to said ambient thermistor for converting said thermistor resistance into a digital number proportional to said space temperature including a capacitor, a reference resistor connected in series with said capacitor, and charging means for sequentially charging said capacitor through said reference resistance and said ambient thermistor;

a memory for storing a plurality of digital numbers representing set point temperatures;

selection means coupled to said memory for retrieving from said memory one of said digital set point numbers;

difference means coupled to said conversion means and said selection means for determining the difference between said digital space temperature number and said selected digital set point number; and

control means coupled to said difference means for adjusting the speed of said evaporator fan and the energization of said compressor according to the magnitude of said difference.

3. The temperature control system of claim 2, wherein the conversion means further includes time measuring means coupled to said capacitor for measuring the length of time required for said charging means to sequentially charge said capacitor to a predetermined voltage.

4. The temperature control system of claim 3, wherein said time measuring means includes means for measuring an ambient time as said capacitor is charged through said ambient sensor, means for measuring a reference time as said capacitor is charged through said reference resistance, said conversion means including means for computing the difference between said reference and said ambient times divided by the sum of said reference and said ambient times to derive said digital number representing space temperature.

5. A temperature control system for a space cooling device having an evaporator, a variable speed evaporator fan and a compressor, comprising:

an ambient thermistor having a resistance variable in accordance with the temperature of a space;

conversion means coupled to said ambient thermistor for converting said thermistor resistance into a digital number proportional to said space temperature;

a memory for storing a plurality of digital numbers representing set point temperatures;

selection means coupled to said memory for retrieving from said memory one of said digital set point numbers including a switch having a plurality of contacts and a wiper connected to an output for connecting one of said contacts to said output;

difference means coupled to said conversion means and said selection means for determining the difference between said digital space temperature number and said selected digital set point number; and

control means coupled to said difference means for adjusting the speed of said evaporator fan and the energization of said compressor according to the magnitude of said difference.

6. The temperature control system of claim 5, wherein the selection means further includes signal means for sequentially sending a switch signal to each switch contact.

7. The temperature control system of claim 6, wherein the selection means further includes detection means coupled to said switch output for detecting said switch signal when said switch signal is sent to said connected contact.

8. The temperature control system of claim 7, wherein the selection means further includes retrieval means coupled to said detection means, said memory and said signal means for retrieving a digital set point number corresponding to said connected contact.

9. The temperature control system of claim 6, wherein the signal means includes a plurality of signal outputs connected to said switch contacts to form a plurality of connected pairs of signal outputs and switch contacts.

10. The temperature control system of claim 9, wherein the signal means further includes assignment means for associating each bit of a multibit binary number with one of said outputs to form a plurality of associated pairs of bits and outputs, and with one of said digital set point numbers to form a plurality of corresponding pairs of bits and digital set point numbers.

11. The temperature control system of claim 10, wherein the signal means further includes initialization means for placing a switch signal on said signal output associated with the lowest order bit of said multibit number, said signal means also including doubling means to transfer said switch signal to said output associated with the next highest order bit.

12. The temperature control system of claim 11, wherein the selection means further includes detection means coupled to said switch output for detecting said switch signal when said switch signal is sent to said connected contact.

13. The temperature control system of claim 6, wherein the selection means further includes retrieval means coupled to said memory and said signal means for retrieving when one of said switch signals is detected the digital set point number corresponding to the bit associated with the contact to which said switch signal is sent.

14. A temperature control system for a space cooling device having an evaporator, a variable speed evaporator fan, and a compressor, comprising:

an ambient temperature sensor having a resistance dependent on the temperature of a space;

an evaporator temperature sensor having a resistance dependent on the temperature of said evaporator;

conversion means coupled to the ambient and evaporator temperature sensors for converting the resistances thereof into digital numbers representing said space temperature and said evaporator temperature respectively;

selection means for selecting one of a plurality of digital temperature set points;

control means coupled to said conversion means and said selection means for adjusting the speed of said evaporator fan and the energization of said compressor according to the difference between said digital number representing the temperature of said space and said selected digital temperature set point; and

de-energization means coupled to said conversion means for turning the compressor off when said digital number representing the evaporator temperature falls below a predetermined value.

15. The temperature control system of claim 14, wherein said conversion means includes a capacitor, a reference resistance connected in parallel with said ambient and said evaporator sensors, and selective charging means for sequentially charging said capacitor through one of said reference resistance, said ambient sensor and said evaporator sensor.

16. The temperature control system of claim 15, wherein the conversion means further includes time measuring means connected to said capacitor for measuring the time required for the charge on said capacitor to exceed a predetermined level.

17. The temperature control system of claim 16, wherein the conversion means further includes computing means coupled to said time measuring means for computing said digital numbers representing said space temperature and said evaporator temperature from said time measurements.

18. The temperature control system of claim 17, wherein said time measuring means includes means for measuring an ambient time as said capacitor is charged through said ambient sensor, means for measuring a reference time as said capacitor is charged through said reference resistance, said computing means including means for computing the difference between said reference and said ambient times divided by the sum of said reference and said ambient times to derive said digital number representing space temperature.

19. The temperature control system of claim 16, wherein said time measuring means further includes means for measuring an evaporator time as said capacitor is charged through said evaporator sensor, said computing means further including means for computing the difference between said reference and said evaporator times divided by the sum of said reference and said evaporator times to derive said digital number representing evaporator temperature.

20. The temperature control system of claim 14, wherein the selection means includes a multiposition switch having a plurality of contacts and a wiper for connecting one of said contacts to an output, said selection means further including a memory coupled to said switch with said memory storing said plurality of digital set points, each of said digital set points corresponding to one of said switch contacts to form a plurality of pairs of contacts and digital set points.

21. The temperature control system of claim 20, wherein the selection means further includes scanning means coupled to said multiposition switch for identifying the contact connected to said output.

22. The temperature control system of claim 21, wherein the selection means further includes retrieval means coupled to said memory and said scanning means for retrieving from said memory said digital set point corresponding to said identified contact.

23. The temperature control system of claim 21, wherein the scanning means includes assignment means for associating each bit of a binary multibit number with a single contact of said multiposition switch, signal means for sending a switch signal to one of said switch contacts when the corresponding bit is in a given state, only one of said bits being in said given state at any time, said scanning means also including doubling means for doubling said multibit number to transfer said given state to a next highest order bit.

24. The temperature control system of claim 23, wherein the scanning means further includes switch data means coupled to said output for detecting said switch signal to indicate said digital set point corresponding to said multibit number when said switch signal is detected.

25. The temperature control system of claim 21, wherein the scanning means further includes retrieval means coupled to said memory for retrieving from said memory said selected digital temperature set point.

42. The temperature control system of claim 14, further including means coupled to the de-energization means for preventing energization of the compressor until a predetermined time period has elapsed from the time the compressor was de-energized.

26. A temperature control system for a space cooling device having an evaporator, a variable speed evaporator fan and a compressor, comprising:

an ambient temperature sensor having a resistance responsive to the temperature of said space;

a memory for storing a plurality of digital set points;

selection means coupled to said memory for retrieving one of said digital set points from said memory;

conversion means coupled to said ambient temperature sensor for converting said resistance into a digital number proportional to said space temperature;

differences means coupled to said selection means and said conversion means for determining the difference between said digital number and said digital set point number;

search means coupled to said difference means for selecting from a plurality of intervals the one interval within which said difference falls; and

control means for adjusting said fan speed and said compressor energization according to the selected interval.

27. The temperature control system of claim 26, wherein said conversion means includes a capacitor, a reference resistance connected in parallel with said ambient sensor, and selective charging means for sequentially charging said capacitor through said reference resistance and said ambient sensor.

28. The temperature control system of claim 27, wherein the conversion means further includes time measuring means connected to said capacitor for measuring the time required for the charge on said capacitor to exceed a predetermined level.

29. The temperature control system of claim 28, wherein the conversion means further includes computing means coupled to said time measuring means for computing said digital number representing said space temperature from said time measurements.

30. The temperature control system of claim 29, wherein said time measuring means includes means for measuring an ambient time as said capacitor is charged through said ambient sensor, and means for measuring a reference time as said capacitor is charged through said reference resistance, said computing means including means for computing the difference between said reference and said ambient times divided by the sum of said two times to derive said digital number representing space temperature.

31. The temperature control system of claim 26, wherein the selection means includes a multiposition switch having a plurality of contacts and a wiper for connecting one of said contacts to an output, each of said digital set points corresponding to one of said switch contacts to form a plurality of pairs of contacts and digital set points.

32. The temperature control system of claim 31, wherein the selection means further includes scanning means coupled to said multiposition switch for identifying the contact connected to said output.

33. The temperature control system of claim 32, wherein the selection means further includes retrieval means coupled to said memory and said scanning means for retrieving from said memory said digital set point corresponding to said identified contact.

34. The temperature control system of claim 26, further including operation mode selection means for selecting at least one of a plurality of operation modes including automatic mode selection means for selecting an automatic operation mode in which the evaporator fan is operated at one of a plurality of speeds according to said difference.

35. The temperature control system of claim 34 wherein the control means includes compressor inhibiting means for inhibiting the energization of the compressor, said mode selection means including fan-only mode selection means for actuating the compressor inhibiting means.

36. The temperature control system of claim 34, wherein the control means further includes a timer and fan de-energizing means for de-energizing the evaporator fan at the end of a timed period, said mode selection means including power saver mode selection means for actuating the timer and the fan de-energizing means to de-energize the evaporator fan once said timed period has elapsed from the time the compressor was de-energized.

37. The temperature control system of claim 34, wherein the mode selection means includes a plurality of switches, one or more of said plurality of switches being actuable to selectively control said evaporator fan and said compressor in one or more of said operation modes, each of said plurality of switches having means for indicating whether said switch has been actuated.

38. The temperature control system of claim 37, wherein said means for indicating is a plurality of light emitting diodes, each light emitting diode being associated with one of said switches and energizable to indicate whether said switch has been actuated.

39. The temperature control system of claim 26, wherein the control means includes means for operating the evaporator fan at one of a plurality of constant fan speeds, said temperature control system further including means for selectively controlling the operating means to operate said evaporator fan at one of said plurality of constant fan speeds.

40. The temperature control system of claim 39, wherein the control means further includes compressor inhibiting means for inhibiting the energization of the compressor, said control system further including means for selectively actuating the compressor inhibiting means.

41. A temperature control system for a space cooling device having an evaporator, a variable speed evaporator fan, a compressor and control means including a microcomputer, comprising:

an ambient thermistor having a resistance variable in accordance with the temperature of a space;

conversion means coupled to said ambient thermistor and said microcomputer for converting said thermistor resistance into a digital number proportional to said space temperature;

a memory in said microcomputer for storing a plurality of digital numbers representing set point temperatures;

selection means coupled to said memory for retrieving from said memory one of said digital set point numbers; and

means coupled to said conversion means and said selection means for determining in said microcomputer the difference between said digital space temperature number and said selected digital set point number; and

operation mode selection means for selecting at least one of a plurality of operation modes including a first mode in which the speed of said evaporator fan and the energization of said compressor are adjusted according to the magnitude of said difference and a second mode in which only the energization of said compressor is adjusted according to the magnitude of said difference while said evaporator fan is operated at a fixed speed.