Remotely controlled self-propelled power lawn mower

• US 4,318,266 A
• Filed: 12/15/1980
• Issued: 03/09/1982
• Est. Priority Date: 12/15/1980
• Status: Expired due to Fees

• Current Assignee: Max Taube
• Original Assignee: Max Taube
• Inventors: Taube, Max
• Primary Examiner(s): Hafer, Robert A.
• Application Number:
  US06/216,687
• Time in Patent Office: 449 Days
• Field of Search: 56/10.2, 56/10.5, 56/DIG. 15, 340/694, 180/79.1, 180/167
• US Class Current: 56/10.20R
• CPC Class Codes: A01D 2101/00 Lawn-mowers
• CPC Class Codes: A01D 34/008 for automated or remotely controlled operation
• CPC Class Codes: Y10S 56/15 Condition responsive

Abstract

A self-propelled gas engine-operated lawn mower adapted to be controlled by a remotely positioned operator holding a radio transmitter, which is capable of transmitting radio signals of differentiating characteristics. A radio receiver mounted on the lawn mower controls servomotors, which in turn operate microswitches and relays assembled therewith to selectively energize a plurality of reversible electric motors which are coupled mechanically with the steering wheel, traction wheels and the transmission between the latter and the main driving shaft of the engine. These motors control the steering, the speed of propulsion of the mower in both forward and reverse directions and the engagement and disengagement of the drive to the traction wheels to start and stop the mower at the will of the operator. The stopping of the mower is also enforced in the event the operator is incapacitated and unable to exert his will, thereby imposing a "dead-man'"'"'s control" to stop the travel of the mower in such a contingency. Additional refinements include the remote control of the throttle adjustment of the carburetor to control the engine speed, and the complete inactivation of the engine.

Claims

1. A remotely controlled engine-operated power lawn mower having a rotary cutting blade, comprising

(a) a frame including a housing for said blade with actuating means therefor mounted at the top of said housing.

(b) a pair of traction wheels with common drive means therefor at one end of said frame, and a ground-engaging steering wheel in an adjustable vertical plane at the opposite end thereof,

(c) transmission means extending between said actuating means and said traction wheels comprising a horizontally disposed drive shaft, with means for adjusting the rotary speed and direction thereof,

(d) single clutch means between said drive shaft and traction wheels for selectively controlling the actuation of the latter,

(e) reversible electric motors with mechanical connections from each for adjusting, respectively, the vertical plane of said steering wheel, the speed and direction of said drive shaft, and the operative and inoperative positions of said clutch means, and

(f) electric circuit means mounted on said mower comprising a radio receiver, an energy source, servomotors, and relays adapted to be operated by radiant energy from a transmitter held by an operator at a remote point adapted to send signals of differentiating characteristics for selectively controlling said steering wheel, drive shaft and clutch means.

2. An apparatus as set forth in claim 1, wherein said actuating means for said rotary blade is constituted by an internal combustion engine including a carburetor for feeding a regulated supply of fuel to said engine.

3. An apparatus as set forth in claim 2, including a servomotor operated by said receiver which is responsive to radiant energy of an additional distinctive characteristic for controlling said carburetor and correspondingly the engine speed.

4. An apparatus as set forth in claim 1, wherein said last-mentioned electric circuit means comprises micro-switches which, together with said radio receiver, servomotors and relays, are mounted in a common enclosure on said mower, and said energy source is a storage battery.

5. An apparatus as set forth in claim 1, wherein said mechanical connections with said motors each comprises a worm-and-wheel reduction gear driven by said motor, and a sector gear actuated by said last-mentioned gear.

6. An apparatus as set forth in claim 5, including a control lever affixed to one of said sector gears and movable therewith in a substantially horizontal plane by the energization of one of said motors.

7. An apparatus as set forth in claim 6, including a bifurcated support for said steering wheel at the front end of said frame and a mechanical linkage between the upper end of said support and the outer end of said control lever.

8. An apparatus as set forth in claim 7, wherein said one motor is mounted on said frame at an elevated level of the midportion thereof and limit switches are mounted on said frame and operable by said control lever for limiting the angular positioning of said bifurcated support from the longitudinal axis of said frame.

9. An apparatus as set forth in claim 8, wherein said mechanical linkage is adjustable in length to attain a fine control of said limit switches by said control lever.

10. An apparatus as set forth in claim 9, wherein the capability of the angular movement of said sector gear is controllable to limit correspondingly the extent of movement of the steering wheel to less than 30°

from each side of the longitudinal axis of said frame.

11. An apparatus as set forth in claim 10, wherein the range of angular movement of the steering wheel is approximately 52°

.

12. An apparatus as set forth in claim 1, wherein said transmission means includes a differential mechanism between said adjustable drive shaft and traction wheels.

13. An apparatus as set forth in claim 1, wherein said transmitter is a multi-channel digital proportional radio control transmitter provided with two control handles, one of said handles adapted to be moved in a horizontal to-and-fro direction for controlling the steering of the motor to the right and left, in an upward direction to control the propulsion of the mower forwardly at an adjustable speed, and in a downward direction to control the propulsion of the mower at a reduced speed, as well as rearwardly.

14. An apparatus as set forth in claim 3, wherein said transmitter is a multi-channel digital proportional radio control transmitter provided with two control handles, one of said handles adapted to be moved in a horizontal to-and-fro direction for controlling the steering of the motor to the right and left, in an upward direction to control the propulsion of the mower forwardly at an adjustable speed, and in a downward direction to control the propulsion of the mower at a reduced speed, as well as rearwardly, and the other control handle is adapted to be moved in a lateral direction to control said clutch means, in a downward direction to control the said carburetor and engine speed, and in an upward direction for inactivating said engine.

15. A remotely controlled engine-operated power lawn mower having a rotary vertical shaft with a rotary cutting blade mounted on the lower end thereof, comprising

(a) a frame including a housing for said blade with actuating means therefor mounted at the top of said housing,

(b) a pair of traction wheels mounted on an axle at one end of said frame, and a ground-engaging steering wheel in an adjustable vertical plane at the opposite end thereof,

(c) transmission means comprising a bracket mounted on the top of said frame housing, a horizontal drive shaft supported on said bracket for free rotation on an axis parallel to the axis of said traction wheels and in proximity thereto, an adjustable friction disk-and-wheel transmission between said last-mentioned drive shaft and said rotary vertical shaft of said cutting blade, comprising a rotary circular friction disk driven by said vertical shaft, a transversely disposed rotary wheel disposed for only slideable movement on said drive shaft with the periphery thereof in frictional contact with said disk, and means for positioning said wheel at variable radial displacements from the rotary axis of said friction disk for adjusting the rotary speed and direction of said drive shaft,

(d) clutch means between said drive shaft and traction wheels for selectively controlling the actuation of the latter,

(e) reversible electric motors with mechanical connections from each for adjusting, respectively, the vertical plane of said steering wheel, the speed and direction of said drive shaft, and the operative and inoperative positions of said clutch means, and

(f) electric conduit means mounted on said mower comprising a radio receiver, an energy source, servomotors, and relays adapted to be operated by radiant energy from a transmitter held by an operator at a remote point adapted to send signals of differentiating characteristics for selectively controlling said steering wheel, drive shaft and clutch means.

16. An apparatus as set forth in claim 15, wherein the means for positioning the wheel of said friction disk-and-wheel transmission comprises

(a) a guide bar mounted on said bracket rearwardly of said drive shaft and in parallel thereto,

(b) a sleeve movable on said guide bar,

(c) a slideable support for said wheel mounted on said drive shaft, and

(d) a connector between said sleeve and support adapted for translating movement.

17. An apparatus as set forth in claim 16, wherein one of said electric motors with a sector gear driven thereby is mounted on said frame, and actuating means extending between said sector gear and connector.

18. An apparatus as set forth in claim 17, including a pair of limit switches in the path of movement of said sector gear and adapted to be controlled thereby to stop said electric motor at the positioning limits of said friction wheel, corresponding to the maximum speed of travel of said traction wheels in a forward direction and a reduced speed of travel in the reverse direction.

19. A remotely controlled engine-operated power lawn mower having a rotary cutting blade, comprising

(a) a frame including a housing for said blade with actuating means therefor mounted at the top of said housing,

(b) a pair of traction wheels mounted on an axle at one end of said frame, and a ground-engaging steering wheel in an adjustable vertical plane at the opposite end thereof,

(c) transmission means extending between said actuating means and said traction wheels comprising a horizontally disposed drive shaft, with means for adjusting the rotary speed and direction thereof, said transmission means including a differential on the axle of said traction wheels with an actuating pulley therefor driven by said adjustable drive shaft,

(d) clutch means between said drive shaft and traction wheels for selectively controlling the actuation of the latter, comprising a driving pulley on said drive shaft co-planar with said actuating pulley, an endless band extending between said pulleys, and a movable idler pulley therebetween adapted to assume alternate positions, one of which loosens the band and the other tautens the band to effect the transmission of motion between said first-mentioned pulleys,

(e) reversible electric motors with mechanical onnections from each for adjusting, respectively, the vertical plane of said steering wheel, the speed and direction of said drive shaft, and the operative and inoperative positions of said clutch means, and

(f) electric circuit means mounted on said mower comprising a radio receiver, an energy source, servomotors, and relays adapted to be operation by radiant energy from a transmitter held by an operator at a remote point adapted to send signals of differentiating characteristics for selectively controlling said steering wheel, drive shaft and clutch means.

20. An apparatus as set forth in claim 19, including a movable bracket for supporing said idler pulley, a sector gear driven by another one of said electric motors, and a yieldable connection between said bracket and sector gear for moving said idler pulley between its two positions.

21. An apparatus as set forth in claim 20, including a pair of limit switches in the path of movement of said bracket and adapted to be controlled thereby to stop said last-mentioned motor at the conclusion of the engaging and disengaging movements of said idler pulley, respectively.

22. A remotely controlled engine-operated power lawn mower having a rotary cutting blade comprising an internal combustion engine with a carburetor for feeding a regulated supply of fuel to said engine,

(a) a frame including a housing for said blade with said engine actuating means therefor mounted at the top of said housing,

(b) a pair of traction wheels mounted on an axle at one end of said frame, and a ground-engaging steering wheel in an adjustable vertical plane at the opposite end thereof,

(c) transmission means extending between said actuating means and said traction wheels comprising a horizontally disposed drive shaft, with means for adjusting the rotary speed and direction thereof,

(d) clutch means between said drive shaft and traction wheels for selectively controlling the actuation of the latter,

(e) reversible electric motors with mechanical connections from each for adjusting, respectively, the vertical plane of said steering wheel, the speed and direction of said drive shaft, and the operative and inoperative positions of said clutch means,

(f) electric circuit means mounted on said mower comprising a radio receiver, an energy source, servomotors, and relays adapted to be operated by radiant energy from a transmitter held by an operator at a remote point adapted to send signals of differentiating characteristics for selectively controlling said steering wheel, drive shaft and clutch means, and

(g) an additional servomotor operated by said receiver which is responsive to radiant energy of an additional distinctive characteristic for controlling said carburetor and correspondingly the engine speed including a distinctive signal for stopping the engine therewith.

23. An apparatus of the class described comprising

(a) a rotary main shaft adapted to be actuated by an internal combustion engine,

(b) a frame for supporting said engine and rotary shaft,

(c) a pair of traction wheels mounted on an axle at one end of said frame, and a ground-engaging steering wheel in an adjustable vertical plane at the opposite end thereof,

(d) transmission means extending between said main shaft and said traction wheels comprising a horizontally disposed drive shaft, with means for adjusting the rotary speed and direction thereof,

(e) clutch means between said drive shaft and traction wheels for selectively controlling the actuation of the latter,

(f) reversible electric motors with mechanical connections from each for adjusting, respectively, the vertical plane of said steering wheel, the speed and direction of said drive shaft, and the operative and inoperative positions of said clutch means, and

(g) electric circuit means mounted on said frame comprising a radio receiver, an energy source, servomotors, and relays adapted to be operated by radiant energy from a transmitter held by an operator at a remote point adapted to send signals of differentiating characteristics for selectively controlling said steering wheel, drive shaft and clutch means comprising a servomotor operable by said receiver, an armature movable in opposite directions by a pair of signals of different characteristics, a pair of normally open switches, each adapted to be closed selectively by the alternative movement of said armature in each direction, a pair of circuits each comprising said energy source and a relay adapted to be completed by each of said switches in closed position, a relay switch adapted to be closed by the energization of the respective relay, a pair of motor circuits each comprising said energy source, one of said reversible electric motors having an armature and a pair of oppositely wound field windings adapted to be energized selectively to rotate said armature in opposite directions and one of said last-mentioned relay switches, to complete one of said motor circuits through one of said field windings, and a secondary switch in circuit with each of said first-mentioned switches to impose a secondary control on said relay switches.

24. An apparatus as set forth in claim 23, wherein said last-mentioned secondary switches are normally closed limit switches adapted to break the relay circuits and motor circuits at the end of a predetermined extent of travel of the device actuated by said last-mentioned electric motor.

25. An apparatus as set forth in claim 24, wherein said last-mentioned device is said steering wheel.

26. An apparatus as set forth in claim 23, wherein said last-mentioned secondary switches impose a secondary control on said relay circuits and motor circuits to adjust the device actuated by said last-mentioned motor.

27. An apparatus as set forth in claim 26, wherein said last-mentioned device is said adjustable drive shaft.

28. An apparatus of the class described comprising

(a) a rotary main shaft adapted to be actuated by an internal combustion engine,

(b) a frame for supporting said engine and rotary shaft,

(c) a pair of traction wheels mounted on an axle at one end of said frame, and a ground-engaging steering wheel in an adjustable vertical plane at the opposite end thereof,

(d) transmission means extending between said main shaft and said traction wheels comprising a horizontally disposed drive shaft, with means for adjusting the rotary speed and direction thereof,

(e) clutch means between said drive shaft and traction wheels for selectively controlling the actuation of the latter, comprising a movable ilder pulley mounted in a bracket which is shiftable between two alternate positions to effect the drive engaging and disengaging functions of said traction wheels,

(f) reversible electric motors with mechanical connections from each for adjusting, respectively, the vertical plane of said steering wheel, the speed and direction of said drive shaft, and the operative and inoperative positions of said clutch means, and

(g) electric circuit means mounted on said frame comrising a radio receiver, an energy source, servomotors, and relays adapted to be operated by radiant energy from a transmitter held by an operator at a remote point adapted to send signals of differentiating characteristics for selectively controlling said steering wheel, drive shaft and clutch means comprising a servomotor operable by said receiver having an armature movable in one direction by a distinctive signal from said transmitter which is controlled by the physical force of the operator, a first switch having a lever selectively contacting a pair of terminals, each of said terminals connected to a limit switch operable by said bracket at its respective alternate positions and including a circuit-making spring-biased lever for completing a relay circuit through said first switch, a relay winding and said energy source, a relay switch adapted to be closed by the energization of the respective relay, and a pair of motor circuits each comprising said energy source, one of said reversible electric motors having a rotary armature and a pair of oppositely wound field windings adapted to be energized selectively to rotate said armature in opposite directions, and one of said last-mentioned relay switches to complete one of said motor circuits through one of said field windings.

29. An apparatus as set forth in claim 28, wherein the lever of said first switch is biased towards one of said terminals in the latter, so that release of the physical force by the operator at the transmitter, either voluntarily or accidentally, completes the motor circuit for moving the idler pulley into disengaging position, at the conclusion of which movement the motor is stopped in consequence of the circuit interruption at the first-mentioned spring-biased lever of said respective limit switch.

30. A remotely controlled power-operated apparatus of the class described having a ground-working tool and comprising

(a) a frame and an internal combustion engine supported thereby,

(b) a rotary main shaft extending between said engine and tool,

(c) a pair of traction wheels with common drive means therefor at one end of said frame and a ground-engaging steering wheel in an adjustable vertical plane at the opposite end thereof,

(d) transmission means extending between said main shaft and said traction wheels comprising a drive shaft with means for adjusting the rotary speed and direction thereof,

(e) single clutch means between said drive shaft and traction wheels for selectively controlling the actuation of the latter,

(f) reversible electric motors with mechanical connections from each for adjusting, respectively, the vertical plane of said steering wheel, the speed and direction of said drive shaft, and the operative and inoperative positions of said single clutch means, and

(g) electric circuit means mounted on said frame comprising a radio receiver, an energy source, servomotors, and relays adapted to be operated by radiant energy from a transmitter held by an operator at a remote point adapted to send signals of differentiating characteristics for selectively controlling said steering wheel, drive shaft and clutch means.

31. An apparatus as set forth in claim 30, wherein said transmitter comprises a control bar adapted to be moved to-and-fro laterally in a horizontal plane from a neutral position, to transmit the necessary signal energy to said radio receiver to effect selective movement of said steering wheel to the right or left, and said control bar is also adapted to be moved to-and-fro in a vertical plane from said neutral position to transmit the necessary signal energy to said radio receiver to selectively effect an increase and decrease in speed of said traction wheels.

32. An apparatus as set forth in claim 31, wherein the reduction in speed of said traction wheels by said control bar includes zero speed corresponding to the stoppage thereof, as well as negative speed corresponding to movement of said traction wheels in a reverse direction.

33. An apparatus as set forth in claim 32, including a second control bar on said transmitter adapted to be moved from a neutral position to transmit the necessary signal energy to said radio receiver for controlling the operative and inoperative positions of said clutch means, and said last-mentioned control bar adapted to be forcefully returned to its neutral position upon release of the force required to initiate the operative positioning of said clutch means.

34. An apparatus as set forth in claim 30, having a carburetor for feeding a regulated supply of fuel to said engine, and a servomotor operated by said receiver which is responsive to radiant energy of an additional distinctive characteristic for controlling said carburetor and correspondingly the engine speed.

35. An apparatus as set forth in claim 30, having a carburetor for feeding a regulated supply of fuel to said engine, a servomotor operated by said receiver which is responsive to radiant energy of an additional distinctive characteristic for controlling said carburetor and correspondingly the engine speed, and said transmitter comprising a first control bar adapted to be moved to-and-fro laterally in a horizontal plane from a neutral position, to transmit the necessary signal energy to said radio receiver to effect selective movement of said steering wheel to the right or left, and said control bar also adapted to be moved to-and-fro in a vertical plane from said neutral position to transmit the necessary signal energy to said radio receiver to selectively effect an increase and decrease in speed of said traction wheels, a second control bar on said transmitter adapted to be moved to-and-fro from a neutral position in different planes, movement in one plane serving to transmit the necessary signal energy to said radio receiver for controlling the operative and inoperative positions of said clutch means, and also adapted to be forcefully returned to its neutral position upon release of the force required to initiate the operative positioning of said clutch means, the movement in another plane serving to control the carburetor and to inactivate the engine.