Method for coating an article to alternately reflect and absorb solar energy

• US 4,320,155 A
• Filed: 07/28/1980
• Issued: 03/16/1982
• Est. Priority Date: 01/03/1978
• Status: Expired due to Term

• Current Assignee: PPG Industries Incorporated (Nouryon BV)
• Original Assignee: PPG Industries Incorporated (Nouryon BV)
• Inventors: Gillery, F. Howard
• Primary Examiner(s): Hoffman, James R.
• Application Number:
  US06/172,612
• Time in Patent Office: 596 Days
• Field of Search: 427/160, 427/164, 427/166, 427/167
• US Class Current: 427/160
• CPC Class Codes: C03C 17/36 at least one coating being a metal
• CPC Class Codes: C03C 17/3615 Coatings of the type glass/metal/other inorganic layers, at least one layer being non-metallic
• CPC Class Codes: C03C 17/3621 one layer at least containing a fluoride
• CPC Class Codes: C03C 17/3636 one layer at least containing silicon, hydrogenated silicon or a silicide
• CPC Class Codes: C03C 17/3642 the multilayer coating containing a metal layer
• CPC Class Codes: C03C 17/3652 the coating stack containing at least one sacrificial layer to protect the metal from oxidation
• CPC Class Codes: C03C 17/366 Low-emissivity or solar control coatings
• CPC Class Codes: C03C 17/3678 specially adapted for use in solar cells
• CPC Class Codes: C03C 17/3681 the multilayer coating being used in glazing, e.g. windows or windscreens
• CPC Class Codes: E06B 3/6715 specially adapted for increased thermal insulation or for controlled passage of light E06B3/66323 takes precedence; coating of glass pains C03C17/00; devices or arrangements for controlling the intensity, colour, phase, polarisation or direction of light G02F1/00
• CPC Class Codes: F24S 20/63 in the form of windows
• CPC Class Codes: F24S 50/80 for controlling collection or absorption of solar radiation
• CPC Class Codes: F24S 70/30 Auxiliary coatings, e.g. anti-reflective coatings
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers
• CPC Class Codes: Y02E 10/44 Heat exchange systems

Abstract

A method is disclosed for making a multiple layer coating which enables a window unit to function efficiently as a solar energy collector in winter and as a heat shield in summer. The coating comprises a layer of metal which provides high reflectance of incident solar energy from one side of a coated transparent substrate and a layer which provides high absorption of incident solar energy by the other side of the coated substrate. The absorbing layer may be a single film of a highly absorptive material, but is preferably a dual film of an absorptive material covered by an antireflective material. The absorptive layer may also comprise multiple alternating films of metal and dielectric materials which effectively absorb incident solar energy. The reflective and absorptive layers are selected to provide the coating article with a low U-value to prevent heat radiation from the warm building to the cold environment in winter and from the hot environment to the cooled building in summer.

Claims

1. A method for making a coated article for alternately reflecting and absorbing incident solar energy comprising the steps of:

a. placing a transparent substrate in an air-tight coating chamber;

b. evacuating said chamber to less than 5×

10^-4 Torr;

c. evaporating and condensing to form a film, in sequence, the following materials;

(1) a reflective metal;

(2) an absorptive material selected from the group consisting of semiconducting materials with an absorption edge in the range of about 1 to 4 microns; and

(3) an antireflective material selected from the group consisting of silicon oxides, aluminum oxides, and magnesium fluoride.

2. The method according to claim 1, wherein the metal is selected from the group consisting of aluminum, chromium, platinum, molybdenum, silver, gold and copper.

3. The method according to claim 2, wherein:

a. the metal is selected from the group consisting of aluminum, chromium, platinum and molybdenum; and

b. the absorptive material is selected from the group consisting of germanium and silicon.

4. The method according to claim 3, wherein the metal is aluminum, the absorptive material is germanium and the antireflective material is silicon oxide.

5. The method according to claim 4, wherein the evaporating and condensing of the materials is carried out to a sufficient extent to deposit:

a. an aluminum film from which the reflectance is about 50 to 60 percent;

b. a germanium film from which the reflectance is about 25 percent; and

c. a silica film from which the reflectance is about 1 percent or less.