Apparatus for fabricating electrical equipment

• US 4,320,645 A
• Filed: 10/11/1979
• Issued: 03/23/1982
• Est. Priority Date: 10/11/1979
• Status: Expired due to Term

• Current Assignee: Card-O-Matic Pty Limited
• Original Assignee: Card-O-Matic Pty Limited
• Inventors: Stanley, Louis
• Primary Examiner(s): Combs, Ervin M.
• Application Number:
  US06/084,039
• Time in Patent Office: 894 Days
• Field of Search: 29/598, 29/605, 29/609, 72/131, 72/132, 72/142, 72/146, 72/147, 72/148, 242/56.8
• US Class Current: 72/132
• CPC Class Codes: B21D 28/22 Notching the peripheries of circular blanks, e.g. laminations for dynamo-electric machines
• CPC Class Codes: H01F 41/0213 Manufacturing of magnetic circuits made from strip(s) or ribbon(s) magnetic cores made by winding a ribbon H01F27/25
• CPC Class Codes: H02K 15/026 Wound cores
• CPC Class Codes: Y10S 174/20 Stator
• CPC Class Codes: Y10T 29/49012 Rotor
• CPC Class Codes: Y10T 29/49071 by winding or coiling

Abstract

A punching and winding machine having a punch assembly to punch a plurality of spaced holes in a metal strip at predetermined distances along the strip, and a winding assembly to wind the punched strip into a roll so that the holes in the strip are aligned to form radially extending slots.

Claims

1. A punch and winding machine to manufacture a roll of punched strip, said machine including a main frame, a punching assembly mounted on the main frame and adapted to receive said strip and punch holes therein at predetermined intervals along the strip as the strip is drawn through the punching assembly, a winding assembly adapted to receive the punched strip and wind it into said roll, said winding assembly including a movable frame movably mounted on the main frame, a driven shaft rotatably supported on said movable frame and about which said strip is wound so as to feed the strip through the punching assembly, said movable frame being restrained to move in a predetermined direction relative to said main frame so that the location of application of the strip to said roll moves only radially with respect to said shaft, abutment means located to abut the periphery of the roll and to cause movement of said frame in said predetermined direction, control means to cause relative movement between said punching assembly and said winding assembly in response to an increase in the diameter of the roll so that the feed rate of the strip to said punching assembly is determined firstly by the diameter and rotation of said roll, and secondly by the relative movement between the punching and winding assembly, said control means including a first part attached to said movable frame so as to move therewith in said predetermined direction, and a second part attached to the punching assembly or main frame and operatively associated with said first part so as to cause said relative movement in response to movement of said first part in said predetermined direction, bias means biasing said roll to contact said abutment means, said bias means applying a substantially constant force to said roll in biasing it toward said abutment means, and winding drive means for said shaft to cause intermittent rotation thereof, punch drive means for said punching assembly, and co-ordination means coupling said winding drive means and said punch drive means so that said winding drive means causes rotation of said shaft in between punching operations.

2. The machine of claim 1, wherein the first and second parts of said control means include a cam surface attached to either said punching assembly or movable frame, an engaging member attached to the other of said punching assembly or movable frame and positionable to engage said cam surface to cause the relative movement between said punching assembly and said movable frame.

3. The machine of claim 1, wherein said co-ordination means includes a common drive member for said punching assembly and said winding drive means so that the frequency of punching operations remains constant relative to the average speed of rotation of said shaft.

4. The machine of claim 1, wherein said punching assembly includes a male and female die member, a male die support member supporting said male die member and being movably mounted on said main frame for reciprocation in a direction normal to the plane of the strip adjacent said female die member, and wherein said male die member is movably supported by said support member so as to be movable in a direction along said strip while being reciprocated thereby, said female die member being movably supported by said main frame so as to also be movable in a direction along said strip, and further including linkage means coupling said male and female die members so that they move together along said strip, and wherein said control means governs the movement of the male and female die members along the strip to cause the relative movement between the punching and winding assemblies.

5. The machine of claim 1, wherein said movable frame is mounted on guides so as to move in a second direction normal to said predetermined direction and the axis of said shaft in response to the increasing diameter of said roll so as to cause the relative movement between the punching and winding assemblies, and wherein said control means further includes a third part fixed to said movable frame and operatively associated with said main frame so as to determine the rate of movement of said movable frame in said second direction in response to the increase in diameter of said roll.

6. The machine of claim 1, wherein said bias means includes a lever pivoted intermediate its ends, force means to apply a substantially constant force to one end of the lever, and wherein said lever at its other end bears against said movable frame to bias it against said abutment means.

7. The machine of claim 6 wherein said force applying means is a weight.

8. The machine of claim 1, wherein said bias means includes a ram which is operated by a fluid under pressure.

9. The machine of claim 1, further including a hollow cylindrical base coaxially slidably mounted on said shaft and upon which said strip is wound, said base being in driving engagement with said shaft and movable longitudinally thereof, and conical control means to move said base longitudinally of said shaft so that said roll is formable with substantially conical end faces.

10. The machine of claim 9, wherein said conical control means is a cam surface adapted to engage said base to move same in response to movement of said movable frame in said predetermined direction.

11. The machine of claim 1, wherein said punching assembly includes a plurality of male and female die members, said control means is adapted to individually control the relative movement of each male die member and its respective female die member with respect to the winding assembly.

12. The machine of claim 11, including selection means to cause selective actuation of at least one of the male die/s.

13. The machine of claim 12, including selection control means to co-ordinate said selection means with said rotation of said shaft.

14. The machine of claim 13, wherein the winding drive means includes a ratchet wheel to drive said shaft, a pawl reciprocated and engageable with said ratchet wheel to cause intermittent rotation thereof, and means to limit said shaft to rotate only in a winding direction.

15. The machine of claim 1, wherein said abutment means is located to engage the roll adjacent the position of application of the strip to the roll.