Battery charger and power supply circuitry

• US 4,321,523 A
• Filed: 10/05/1978
• Issued: 03/23/1982
• Est. Priority Date: 10/05/1978
• Status: Expired due to Term

• Current Assignee: Hawker Energy Products Limited
• Original Assignee: Gates Rubber Company (Gates Corporation The)
• Inventors: Hammel, Ronald O.
• Primary Examiner(s): HICKEY, ROBERT
• Application Number:
  US05/948,739
• Time in Patent Office: 1,265 Days
• Field of Search: 320/57, 320/59, 320/DIG. 2, 320/39, 320/40, 320/29, 320/14, 320/21, 307/66
• US Class Current: 320/139
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: Y10S 320/14 Battery acts as buffer

Abstract

A transformerless battery charging circuit is described including a rectifier, a semiconductor switch in series with the battery, a sensing network monitoring battery voltage, a trigger circuit responsive to the sensed battery voltage for controlling operation of the semiconductor switch, and a voltage regulator for regulating output voltage of the rectifier as supplied to the triggering and battery voltage sensing networks. The circuitry in combination with an appropriate rechargeable battery also serves as a power supply to drive a DC load connected to the battery.

Claims

1. A transformerless AC to DC battery charger circuit having a pair of output terminals, comprising:

rectifier circuit means for converting the AC line to direct current;

semiconductor switching means coupled between the rectifier means and output terminals of the charger circuit for supplying charging pulses;

resistor means connected to the control terminal of the semiconductor switching means;

trigger circuit means coupled to a control terminal of the semiconductor switching means and operable to generate a trigger pulse at a phase joint intermediate the ends of a half wave cycle of the rectified line current for enabling conduction of the semiconductor switching means to produce a charging pulse for the remainder of said half wave cycle;

said trigger circuit means including a relaxation oscillator circuit comprising a resistor/capacitor network and a unijunction transistor whose emitter is connected to the resistor/capacitor network, and whose output is directly connected to the control terminal of the semiconductor switching means through the resistor means;

battery sensing circuit means coupled between the output terminals and trigger circuit means adapted to monitor battery voltage, compare it to a predetermined reference voltage, and generate a signal responsive to the difference between the battery and reference voltages for controlling operation of the trigger circuit means;

a semiconductor element shunting the capacitor of the resistor/capacitor network;

said battery sensing circuit means producing an output signal which controls the conductive state of said semiconductor element which shunts the capacitor of the trigger circuit means, the state of conductivity of the semiconductor element rendering the trigger circuit means either operative whereby phase controlled pulses are impressed to the control terminal of the semiconductor switching means, or inoperative; and

voltage regulator circuitry for regulating the output voltage from the rectifier circuit and for supplying regulated voltage to the trigger and battery sense circuits.

2. The battery charger circuit of claim 1 wherein said shunting semiconductor element is a transistor and the battery sensing circuit means comprises an operational amplifier whose output signal controls said transistor whose state of conductivity renders the trigger circuit means either operative or non-operative.

3. A transformerless DC power supply energizable from an AC source, supplying uninterrupted DC power to a load irrespective of whether the power supply is being energized by the AC source at a given instant, comprising:

a rechargeable battery; and

an AC to DC conversion circuit having output terminals directly and permanently coupled to the battery, for simultaneously charging the battery and supplying, in conjunction with the battery, power to a load adapted to be connected in parallel across the battery;

said AC to DC circuit comprising;

rectifier circuit means for converting the AC source to DC of periodic wave form;

switching means having a control terminal and connected between the rectifier circuit means and the battery, switching alternatively from conductive to nonconductive states;

trigger circuit means coupled to the control terminal of the switching means for controlling conduction thereof, for generating a trigger pulse at a phase point intermediate the beginning and end of the periodic wave form responsive to the state of charge of the battery;

battery sensing circuit means coupled between the battery and trigger circuit means for monitoring the state of charge of the battery and for controlling operation of the trigger circuit means in response to the battery state of charge sensed;

voltage regulator circuitry for regulating voltage applied to the trigger circuit means; and

the components of said AC to DC circuit being sized relative to the load adapted to be connected thereto so that the current supplied in pulses by the switching means (area under the pulse curve) slightly exceeds the total amount of current supplied back through the load from discharge of the battery between consecutive pulses.

4. The power supply of claim 3 wherein said trigger pulse is generated near the end of the periodic wave form.

5. A transformerless DC power supply system energizable from an AC source, automatically supplying uninterrupted DC power to a load irrespective of whether the power supply is being energized by the AC source at a given instant, or whether the battery alone is discharging through the load, comprising:

a rechargeable battery;

a predetermined load connected in parallel across the battery, and mechanically operable switch means to selectively connect or disconnect the load to the power supply; and

an AC to DC conversion circuit having output terminals directly and permanently coupled to the battery, for simultaneously charging the battery and supplying, in conjunction with the battery, power to the load;

said AC to DC circuit comprising;

rectifier circuit means for converting the AC source to DC of periodic wave form;

semiconductor switching means having a control terminal and connected between the rectifier circuit means and the battery, switching alternately from conductive to nonconductive states;

trigger circuit means coupled to the control terminal of the switching means for controlling conduction thereof, for generating a trigger pulse at a phase point intermediate the beginning and end of the periodic wave form responsive to the state of charge of the battery;

battery sensing circuit means coupled between the battery and trigger circuit means for monitoring the state of charge of the battery and for controlling operation of the trigger circuit means in response to the battery state of charge sensed;

voltage regulatory circuitry for regulating voltage applied to the trigger circuit means; and

the components of said AC to DC circuit being sized relative to the load so that the current supplied in pulses by the semiconductor switching means (area under the pulse curve) slightly exceeds the total amount of current supplied back through the load from discharge of the battery between consecutive pulses.

6. The DC power supply system of claim 5 wherein the trigger cicuit means supplies a trigger pulse which is of substantial uniform amplitude so long as the battery is less than fully charged, and upon reaching full state of charge of the battery, the battery sensing circuit means produces an output signal which renders a semiconductor control element conductive thereby rendering the trigger circuit means nonoperative, latching off further trigger pulsing until the battery is again reduced below its full state of charge level.