D-C Power supply for providing non-interruptible d-c voltage

• US 4,323,788 A
• Filed: 10/02/1980
• Issued: 04/06/1982
• Est. Priority Date: 10/02/1980
• Status: Expired due to Term

• Current Assignee: BorgWarner Incorporated
• Original Assignee: BorgWarner Incorporated
• Inventors: Smith, Edward M.
• Primary Examiner(s): Gellner, Michael L.
• Assistant Examiner(s): Dwyer, James L.
• Application Number:
  US06/193,313
• Time in Patent Office: 551 Days
• Field of Search: 307/66, 307/51, 307/86, 307/130, 320/14, 320/15, 320/8
• US Class Current: 307/66
• CPC Class Codes: H02J 9/061 for DC powered loads

Abstract

To maintain a continuous non-interruptible d-c operating voltage for powering a load, where the operating voltage is produced from a-c line voltage subject to failure or low voltage transients, the required operating voltage is provided by two rechargeable batteries which are alternately connected to the load. While one battery supplies the d-c power to the load, the other battery is being charged by a battery charger which is driven by the a-c line voltage. As the active battery slowly discharges and the d-c operating voltage drops to a predetermined threshold level, the battery connections are automatically switched, the charged battery being connected to the load while the discharged battery is coupled to the battery charger for recharging. The connections to and from the batteries include SCR'"'"'s which receive gating pulses only when a battery switch is to occur. No continuous gating signal is needed. In the event of an a-c power outage or failure, the d-c operating voltage applied to the load will not be interrupted, nor will a momentary drop occur during the transition from one battery to the other. Moreover, by cycling each battery through its charge-discharge curve the battery'"'"'s ampere-hour capacity is maintained.

Claims

1. A d-c power supply for providing a d-c operating voltage for powering a load, the magnitude of the operating voltage being held above a predetermined threshold level to maintain continuous uninterrupted operation of the load, said d-c power supply comprising:

a d-c power source for providing a d-c charging voltage;

first and second rechargeable batteries;

means, including a series-connected first SCR, for coupling said d-c power source to said first battery to charge said first battery;

means, including a series-connected second SCR, for coupling said second battery to the load to provide the required operating voltage for the load while said first battery is being charged;

means, including a series-connected third SCR, for coupling said d-c power source to said second battery, said third SCR being non-conductive while said first battery is being charged and when said second battery is supplying the operating voltage;

means, including a series-connected fourth SCR, for coupling said first battery to the load, said fourth SCR being non-conductive when said second battery supplies the operating voltage to the load;

and control means, responsive to the operating voltage, for turning on said third and fourth SCR'"'"'s, and for turning off said first and second SCR'"'"'s, when said second battery slowly discharges to the extent that the operating voltage drops to the predetermined threshold level, the charged first battery thereby being disconnected from the d-c power source and connected to the load to supply the required operating voltage while at the same time the discharged second battery is disconnected from the load and connected to the d-c power source for recharging.

2. A d-c power supply for providing, from applied a-c line voltage, a d-c operating voltage for powering a load, the magnitude of the operating voltage being held above a predetermined threshold level to maintain continuous uninterrupted operation of the load, said d-c power supply comprising:

a battery charger for rectifying the a-c line voltage to develop therefrom a d-c charging voltage;

first and second rechargeable batteries;

means, including a series-connected first SCR, for coupling said charger to said first battery to charge said first battery;

means, including a series-connected second SCR, for coupling said second battery to the load to provide the required operating voltage for the load while said first battery is being charged;

means, including a series-connected third SCR, for coupling said charger to said second battery, said third SCR being non-conductive while said first battery is being charged and when said second battery is supplying the operating voltage;

means, including a series-connected fourth SCR, for coupling said first battery to the load, said fourth SCR being non-conductive when said second battery supplies the operating voltage to the load;

and control means, responsive to the operating voltage, for turning on said third and fourth SCR'"'"'s, and for turning off said first and second SCR'"'"'s, when said second battery slowly discharges to the extent that the operating voltage drops to the predetermined threshold level, the charged first battery thereby being disconnected from the charger and connected to the load to supply the required operating voltage while at the same time the discharged second battery is disconnected from the load and connected to the battery charger for recharging.

3. A d-c power supply according to claim 2 wherein said batteries and SCR'"'"'s form a network having an input terminal and an output terminal, said first and fourth SCR'"'"'s being series-connected between said input and output terminals, said third and second SCR'"'"'s being series-connected between said input and output terminals, said first battery being connected between the circuit junction of said first and fourth SCR'"'"'s and a ground plane of reference potential, said second battery being connected between the circuit junction of said third and second SCR'"'"'s and the ground plane, said input terminal being connected to one of two output terminals of said battery charger, the other output terminal of said charger being grounded, and said output terminal of said network being connected to one of two input terminals of the load, the other input terminal of the load being grounded.

4. A d-c power supply according to claim 2 wherein sid battery charger has one output terminal connected to a ground plane of reference potential and another ungrounded output terminal, wherein the anodes of said first and third SCR'"'"'s are connected to the ungrounded output terminal of said charger, wherein the cathode of said first SCR and the anode of said fourth SCR are connected to the positive terminal of said first battery, the negative terminal of which is grounded, wherein the cathode of said third SCR and the anode of said second SCR are connected to the positive terminal of said second battery, the negative terminal of which is grounded, and wherein the cathodes of said second SCR and fourth SCR connect to one of two input terminals of the load, another input terminal of which is grounded.

5. A d-c power supply according to claim 2 wherein said control means senses the operating voltage and applies gating pulses to all four of said SCR'"'"'s when the operating voltage decreases to the predetermined threshold level.

6. A d-c power supply according to claim 2 wherein said control means includes a voltage comparator which compares the operating voltage with a reference voltage to sense when the operating voltage drops to the predetermined threshold level, at which time said comparator produces a gating pulse for application to each of the four SCR'"'"'s.

7. A d-c power supply for producing, from applied a-c line voltage, uninterruptable d-c power for operating a load, comprising:

a battery charger for rectifying the a-c line voltage to develop a d-c charging voltage;

first and second rechargeable batteries each of which provides a d-c operating voltage;

means, including a series-connected first SCR, for coupling said battery charger to said first battery;

means, including a series-connected second SCR, for coupling said second battery to the load;

means, including a series-connected third SCR, for coupling said charger to said second battery;

means, including a series-connected fourth SCR, for coupling said first battery to the load, said first and second SCR'"'"'s being conductive, while said third and fourth SCR'"'"'s are non-conductive, during the operating mode when said first battery is being charged by said charger and said second battery supplies the operating voltage to the load, during which mode said second battery slowly discharges,

and whereas said third and fourth SCR'"'"'s are conductive and said first and second SCR'"'"'s are non-conductive during the operating mode when said second battery is being charged and said first battery slowly discharges and provides the operating voltage for the load;

and mode switching means, responsive to the discharging battery dropping the operating voltage to a predetermined threshold level, for supplying gating pulses to said SCR'"'"'s to turn on the two non-conductive SCR'"'"'s in order to connect the charged battery to the load and the discharged battery to said charger, whereupon the two previously conductive SCR'"'"'s become reverse biased and turn off.