Reversible deflocculation of clay slurries

• US 4,327,189 A
• Filed: 06/05/1980
• Issued: 04/27/1982
• Est. Priority Date: 06/05/1980
• Status: Expired due to Term

• Current Assignee: Astaris LLC (ICL Group Ltd.)
• Original Assignee: Monsanto Company (Bayer AG)
• Inventors: Crutchfield, Marvin M.
• Primary Examiner(s): Hruskoci, Peter A.
• Application Number:
  US06/156,703
• Time in Patent Office: 691 Days
• Field of Search: 106/72, 106/288 B, 209/5, 210/698, 210/701
• US Class Current: 501/148
• CPC Class Codes: C04B 33/18 for liquefying the batches

Abstract

Various clay substances, such as kaolin, can be reversibly deflocculated by treating the flocculant clay slurry with a deflocculating amount of a polymer having the general formula: ##STR1## wherein n averages at least 4; M is selected from the group consisting of alkali metals, ammonium, and alkanol amine groups having from 1 to about 4 carbon atoms; R¹ and R² are individually any chemically stable group which stabilizes the polymer against rapid depolymerization in alkaline solution. When the polymer depolymerizes, the clay slurry will reflocculate under agitated or quiescent conditions. The length of time that the slurry remains fluid depends on the pH, the concentration of the polymer, and the hydrolytic stability of the polymer.

Claims

1. A method for the controlled deflocculation and reflocculation of clay slurries having a pH between about pH2 and about pH9 which comprises contacting the clay slurry with a sufficient amount to deflocculate the clay slurry of a polymer having the general formula:

##STR17## wherein n averages at least 4;

M is selected from the group consisting of alkali metals, ammonium and alkanol amine groups having from 1 to about 4 carbon atoms; and

R¹ and R² are individually any chemically stable group which stabilizes the polymer against rapid depolymerization in alkaline solution; and

(b) reflocculating said clay slurry when said polymer depolymerizes.

2. A method of claim 1 wherein n averages between about 10 and about 200.

3. A method of claim 1 wherein n averages between about 50 and about 100.

4. A method of claim 2 or 3 wherein M is an alkali metal.

5. A method of claim 2 or 3 wherein M is sodium.

6. A method of claim 1 or 2 wherein the amount of polymer is at least 0.01 weight percent, based on the weight of the clay.

7. A method of claim 1 or 2 wherein the amount of polymer is between about 0.03 weight percent and about 0.3 weight percent, based on the weight of the clay.

8. A method of claim 1 wherein the pH of the clay slurry is between about 3 and about 7.

9. A method of claim 8 wherein the clay is kaolin.

10. A method of claim 8 or 9 wherein R¹ or R² can be represented by the formula:

##STR18## wherein R³ is an alkyl group having 1 to about 4 carbon atoms, and R⁴ is selected from the group consisting of H, --COOM and methyl.

11. A method of claim 9 wherein R¹ and R² are represented by the formula:

##STR19## wherein R⁴ is selected from the group consisting of hydrogen, methyl and --COOM, M is an alkali metal and n averages between about 20 and about 200, and the amount of polymer is between about 0.03 weight percent and about 0.3 weight percent.