Electric cables with improved shielding members

• US 4,327,246 A
• Filed: 02/19/1980
• Issued: 04/27/1982
• Est. Priority Date: 02/19/1980
• Status: Expired due to Term

• Current Assignee: Belden Wire & Cable Company, LLC (Belden Inc.)
• Original Assignee: Belden Inc.
• Inventors: Kincaid, John W.
• Primary Examiner(s): Askin, Laramie E.
• Application Number:
  US06/122,296
• Time in Patent Office: 798 Days
• Field of Search: 174/32, 174/34, 174/36, 174/102 R, 174/103, 174/104, 174/105 R, 174/106 R, 174/107, 174/108, 174/109, 174/115, 174/117 R, 174/117 F, 174/117 A, 333/243, 361/304, 428/77, 428/189, 428/343, 428/344, 428/346, 428/347, 428/354
• US Class Current: 174/36
• CPC Class Codes: H01B 11/1025 composed of a helicoidally wound tape-conductor
• CPC Class Codes: Y10T 428/24752 Laterally noncoextensive components
• CPC Class Codes: Y10T 428/2804 Next to metal
• CPC Class Codes: Y10T 428/2817 Heat sealable
• CPC Class Codes: Y10T 428/2848 Three or more layers

Abstract

Improved shielding members and electric cable constructions which utilize these shielding members are described. Various configurations of the shielding members can be used to enclose a single cable circuit consisting of one or more conductors in two concentric metallic shielding layers fabricated from a single shielding member which provides excellent electrical isolation for the cable circuit. Generally, the shielding members comprise an elongated ribbon of insulating material and a pair of elongated foil strips arranged in parallel relationship with the ribbon. The foil strips are bonded to opposite sides of the ribbon and each has an elongated edge generally in alignment with opposite elongated edges of the ribbon. The selective use of layers of heat sensitive sealing material for sealing the shielding layers protects the cable circuits from moisture.

Claims

1. A shielding member helically coiled about and for shielding at least one insulated electrical conductor, said helically coiled shielding member comprising:

an elongated ribbon of insulating material having two opposite sides and two parallel edges;

a pair of elongated metallic foil strips arranged in a parallel relationship with the ribbon, each strip having two opposite sides and two parallel edges, with a respective side of each strip bonded to a respective one of the opposite sides of the ribbon, one of the edges of one of the foil strips being substantially coterminus with one edge of the elongated ribbon, and one of the edges of the other of the foil strips being substantially coterminus with the other edge of the elongated ribbon, the width of each of the foil strips being approximately one half the width of the ribbon, and each of the other edges of the foil strips slightly overlapping one another, said ribbon being helically wound about said at least one insulated electrical conductor with each of said foil strips surrounding and forming a shielding envelope for at least one insulated electrical conductor; and

a layer of adhesive on a portion of the exposed surface of the ribbon and extending along the length of the ribbon.

2. The combination of claim 1 wherein the layer of adhesive is heat sensitive.

3. The combination of claim 1 wherein the layer of adhesive substantially covers the exposed surfaces of the ribbon.

4. An electric cable comprising:

a cable circuit comprising one or more conductors;

a shielding member comprising an elongated ribbon of insulating material, and a pair of elongated metallic foil strips arranged in a parallel relationship with the ribbon and bonded to opposite sides of the ribbon, the width of each of the foil strips being less than the width of the ribbon, and each of the foil strips having an outer elongated edge generally in alignment with the opposite elongated edges of the ribbon, the shielding member being wrapped circumferentially around the cable circuit in a generally parallel relationship forming two concentric, substantially closed shielding layers, each of the layers being formed by a respective one of the foil strips with the foil strips not directly contacting each other; and

an overlapping outer jacket.

5. The electric cable of claim 4 wherein the elongated ribbon is composed of an electrically lossy material.

6. The electrical cable of claim 4 or claim 5 wherein an inner elongated edge of each of the foil strips contacts an outer elongated edge of the respective foil strip along the length of the shielding member

7. The electric cable of claim 6 wherein the shielding member further comprises a layer of adhesive on a portion of the exposed surfaces of the ribbon for bonding one side of the exposed surface of the ribbon to the other side of the exposed surface of the ribbon along the length of the ribbon.

8. The electric cable of claim 7 wherein the layer of adhesive substantially covers the exposed surfaces of the ribbon.

9. The electric cable of claim 7 wherein the layer of adhesive is composed of a heat sensitive adhesive material.

10. The electric cable of claim 7 wherein the inner elongated edges of the foil strips extend over a common portion along the length of the ribbon in an offsetting relationship.

11. The electric cable of claim 7 wherein the adhesive material does not adhere to the outer jacket or to the cable circuit.

12. The electric cable of claim 4 wherein the shielding member is helically twisted about the cable circuit.

13. The electric circuit of claim 12 wherein the cable circuit comprises a pair of insulated conductors helically twisted about each other.

14. An electric cable comprising:

at least one electrical conductor;

an electrically shielding member including an elongated ribbon of insulating material having two opposite sides and two parallel edges, two metallic foil strips, said strips being carried on opposite sides of said ribbon, each of said edges being folded back upon itself with a portion of at least one of said foil strips thereon also being folded back, said shielding member being wrapped circumferentially around said at least one electrical conductor in a generally parallel relationship forming two concentric, substantially electrically closed shielding layers, each of the layers being formed by a respective one of said foil strips with said foil strips contacting each other at said folded back edges thereby electrically shorting said layers to each other, and an overlying outer jacket.

15. The electric cable of claim 14 further characterized in that the shielding member is helically twisted about said at least one electrical conductor.

16. The electric cable of claim 15 further characterized in that said at least one electrical conductor consists of a pair of insulated electrical conductors helically twisted about each other.

17. The electric cable of claim 14 further characterized in that said shielding member has a layer of adhesive for bonding a portion of one of said foil strips to a portion of said other foil strip along the length of said shielding member.

18. The electric cable of claim 17 further characterized in that said adhesive is heat sensitive.

19. The electric cable of claim 18 further characterized in that said adhesive does not adhere to said outer jacket or to said at least one electrical conductor.