Electronically commutated motor, stationary and rotatable assemblies therefore, and lamination
First Claim
1. A lamination adapted to be used in a core of a dynamoelectric machine, the lamination comprising:
- a unitary body of generally thin ferromagnetic material;
an outer peripheral edge of said body;
an inner peripheral edge on said body and spaced generally radially from said outer peripheral edge;
a plurality of generally V-shaped openings through said body between said outer peripheral edge and said inner peripheral edge and disposed with respect to each other generally in arcuate spaced relation about said body, said openings each having first and second leg parts converging toward each other generally in a direction from said outer peripheral edge toward said inner peripheral edge, said first and second leg parts including first and second pairs of opposed side edges, first and second end edges interposed between said first and second side edge pairs and spaced adjacent said outer peripheral edge, and a common end edge interposed between one of said opposed side edges of said first and second side edge pairs and spaced adjacent said inner peripheral edge, respectively;
a plurality of first pole sections on said body between opposite ones of said one opposed side edges of said first and second side edge pairs in adjacent ones of said openings and extending generally between said outer peripheral edge and said inner peripheral edge, respectively;
a plurality of bridges on said body between said common end edges and said inner peripheral edge and integrally interconnected between adjacent ones of said first pole sections, respectively;
a plurality of second pole sections on said body disposed between the other of said opposed side edges of said first and second side edge pairs and extending from said outer peripheral edge generally toward said inner peripheral edge, said second pole sections including a plurality of free end edges interposed between said other opposed side edges of said first and second side edge pair and spaced from said bridges, respectively; and
a plurality of pairs of bridges on said body between said outer peripheral edge and said first and second end edges of said first and second leg parts and integrally interconnected between said first pole sections and said second pole sections, respectively.
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Accused Products
Abstract
A lamination adapted to be used in a dynamoelectric machine. The lamination has a body of generally thin ferromagnetic material, and a plurality of pole sections are spaced apart from each other generally about the body. A plurality of means on the body are interposed between adjacent ones of the pole sections for bridging therebetween, respectively, and a plurality of other pole sections on the body are interposed in spaced relation between the adjacent ones of the first named pole sections, respectively. A plurality of pairs of other means on the body are interposed between the adjacent ones of the first named pole sections and the other pole sections for bridging therebetween, respectively.
An electronically commutated motor, a stationary assembly therefor, and a rotatable assembly therefor are also disclosed.
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Citations
53 Claims
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1. A lamination adapted to be used in a core of a dynamoelectric machine, the lamination comprising:
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a unitary body of generally thin ferromagnetic material; an outer peripheral edge of said body; an inner peripheral edge on said body and spaced generally radially from said outer peripheral edge; a plurality of generally V-shaped openings through said body between said outer peripheral edge and said inner peripheral edge and disposed with respect to each other generally in arcuate spaced relation about said body, said openings each having first and second leg parts converging toward each other generally in a direction from said outer peripheral edge toward said inner peripheral edge, said first and second leg parts including first and second pairs of opposed side edges, first and second end edges interposed between said first and second side edge pairs and spaced adjacent said outer peripheral edge, and a common end edge interposed between one of said opposed side edges of said first and second side edge pairs and spaced adjacent said inner peripheral edge, respectively; a plurality of first pole sections on said body between opposite ones of said one opposed side edges of said first and second side edge pairs in adjacent ones of said openings and extending generally between said outer peripheral edge and said inner peripheral edge, respectively; a plurality of bridges on said body between said common end edges and said inner peripheral edge and integrally interconnected between adjacent ones of said first pole sections, respectively; a plurality of second pole sections on said body disposed between the other of said opposed side edges of said first and second side edge pairs and extending from said outer peripheral edge generally toward said inner peripheral edge, said second pole sections including a plurality of free end edges interposed between said other opposed side edges of said first and second side edge pair and spaced from said bridges, respectively; and a plurality of pairs of bridges on said body between said outer peripheral edge and said first and second end edges of said first and second leg parts and integrally interconnected between said first pole sections and said second pole sections, respectively. - View Dependent Claims (20)
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2. A lamination adapted to be used in a core of a dynamoelectric machine, the lamination comprising:
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a unitary body of generally thin ferromagnetic material; a pair of generally radially spaced apart peripheral edges on said body; a plurality of openings through said body between said peripheral edges thereof, respectively; a plurality of first pole sections on said body between said openings and extending generally between said peripheral edges, respectively; a plurality of means on said body interposed between said openings and one of said peripheral edges for bridging between adjacent ones of said first pole sections of said plurality thereof, respectively; a plurality of second pole sections extending from the other of said peripheral edges into said openings between said adjacent ones of said first pole sections and in spaced relation therewith, respectively; and a plurality of pairs of other means on said body interposed between said openings and said other peripheral edge for bridging between said first pole sections and said second pole sections, respectively. - View Dependent Claims (3, 4, 5, 6, 7)
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8. A lamination adapted to be used in a core of a dynamoelectric machine, the lamination comprising:
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a unitary body of generally thin ferromagnetic material; a plurality of first pole sections spaced apart from each other generally about said body; a plurality of means on said body and interposed between adjacent ones of said first pole sections for bridging therebetween, respectively; a plurality of second pole sections on said body and interposed in spaced relation between said adjacent ones of said first pole sections;
respectively; anda plurality of pairs of other means on said body and interposed between said adjacent ones of said first pole sections and said second pole sections for bridging therebetween, respectively. - View Dependent Claims (9, 10, 11, 12, 13, 14, 15)
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16. A rotatable assembly adapted to be used in a dynamoelectric machine, the rotatable assembly comprising:
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a ferromagnetic core having a peripheral portion interposed between a pair of opposite end faces; a bore in said core intersecting with said opposite end faces; a plurality of slots intersecting with said peripheral portion between said opposite end faces and arranged generally in arcuate spaced relation with each other about said core, said slots each including a pair of opposed sidewalls converging generally toward each other in a direction from said peripheral portion toward said bore, and a base wall generally adjacent said bore interposed between said opposed sidewalls; a plurality of pairs of opposed flanges on said core extending between said opposite end faces at least adjacent said peripheral portion and said flange pairs each being arranged so as to protrude into said slots past said opposed sidewalls thereof, respectively; a plurality of ferromagnetic pole sections arranged in said slots between said opposed sidewalls thereof and said opposed flanges, respectively, said pole sections each including another peripheral portion arranged so as to be at least generally coextensive with said first named peripheral portion on said core, a pair of opposite sidewalls converging generally toward each other in a direction from said another peripheral portion toward said bore so as to be arranged generally in facing relation with said opposed sidewalls of said slots and said opposed flanges, another base wall interposed between said opposite sidewalls and arranged generally in facing relation with said first named base wall, and a pair of opposite seats integral with said opposite sidewalls at least generally adjacent said another base wall and extending generally toward said opposed sidewalls of said slots, respectively; a plurality of pairs of magnetic material elements arranged within said slots in abutting engagement between said opposed sidewalls of said slots and said opposite sidewalls of said pole sections and with a part of said magnet material element pairs engaged with said seats on said pole sections, respectively; and a hardenable non-magnetic material solidified in place within said slots so as to generally fill the interstices thereof between said flange pairs and said magnetic material element pairs and between said pole sections and parts of said core adjacent thereto, said hardenable material acting with said magnetic material element pairs to not only define the polarity of said pole sections from said adjacent core parts but also to retain said pole sections against displacement from said slots, respectively.
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17. A rotatable assembly adapted to be used in a dynamoelectric machine, the rotatable assembly comprising:
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a ferromagnetic core having a plurality of first pole sections of like polarity spaced generally thereabout and defining in part a peripheral portion of said core; a plurality of second pole sections having a polarity opposite that said first pole sections of and arranged in selected positions about said core between adjacent ones of said first pole sections, respectively; a plurality of pairs of magnetic material elements engaged between said second pole sections and said adjacent ones of said first pole sections, respectively; and a hardenable non-magnetic material solidified in said core between said first and second pole sections and said pairs of magnetic material elements so as to not only define the polarities of said first and second pole sections from each other but also prevent displacement of said second pole sections from their selected positions, respectively. - View Dependent Claims (18)
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19. A rotatable assembly adapted for use in a dynamoelectric machine, the rotatable assembly comprising:
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a ferromagnetic core having a peripheral portion; a plurality of ferromagnetic pole sections; a plurality of means in said core at least adjacent said peripheral portion for receiving said pole sections; and means for magnetically defining the polarity of said pole sections from parts of said core adjacent thereto and for retaining said pole sections against displacement from said receiving means generally toward said peripheral portion of said core, said defining and retaining means including a plurality of sets of magnetic material elements abutted in engagement between said pole sections and said adjacent parts of said core, and a hardenable non-magnetic material solidified in said receiving means between said pole sections, said adjacent parts of said core and said magnetic material element sets, respectively. - View Dependent Claims (22, 23, 24, 26, 27, 28, 29, 30, 31, 35, 36, 37)
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21. A stationary assembly adapted to be used in a dynamoelectric machine, the stationary assembly comprising;
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a ferromagnetic core having a peripheral portion interposed between a pair of opposite end faces, said core including a plurality of generally radially extending teeth each having an inner tip defining in part a bore extending generally axially through said core between said opposite end faces thereof, and a plurality of slots arranged between adjacent ones of said teeth so as to intersect with said bore and extending between said opposite end faces, each of said slots having a top section and a bottom section with said top section being adjacent said bore, respectively; a multi-stage winding arrangement associated with said core and having at least three winding stages each including a plurality of coils spanning a preselected number of said teeth, and each of said coils having at least one conductor turn and a pair of opposite side turn portions, respectively, at least half of said coils in each of said at least three winding stages having one of said opposite side turn portions thereof sharing a plurality of individual ones of said slots with one of said opposite side turn portions of another coil in a same winding stage, said one opposite side turn portion of said at least half of said coils and said one opposite side turn portion of said another coil in said same winding stage being disposed in one of said top section and said bottom section of said individual ones of said slots, respectively, a first pair of said coils in one of said winding stages of said at least three winding stages having one of said opposite side turn portions thereof disposed in one of said top section and said bottom section of a first pair of said slots and a second pair of said coils in another of said winding stages of said at least three winding stages having one of said opposite side turn portions thereof disposed in the other of said top section and said bottom section of said first slot pair, respectively, a third pair of said coils in one of said one winding stage and and said another winding stage having one of said opposite side turn portions thereof disposed in one of said top section and said bottom section of a second pair of said slots and a fourth pair of said coils in a third one of said winding stages of said at least three winding stages having one of said opposite side turn portions thereof disposed in the other of said top section and said bottom section of said second slot pair, respectively, a fifth pair of said coils in the other of said one winding stage and said another winding stage having one of said opposite side turn portions thereof disposed alone in a third pair of said slots, respectively, and a sixth pair of said coils in said third one of said winding stages having one of said opposite side turn portions thereof disposed alone in a fourth pair of said slots, respectively.
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25. A stationary assembly adapted to be used in a dynamoelectric machine, the stationary assembly comprising:
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a ferromagnetic core having a plurality of winding receiving slots therein; a multi-stage winding arrangement associated with said slots of said plurality thereof and including at least three winding stages, each of said winding stages of said at least three thereof having a plurality of coils, each of said coils in said each winding stage having at least one conductor turn and a pair of opposite side turn portions, respectively, most of said coils in said each winding stage having one of said opposite side turn portions thereof sharing individual ones of said slots with one of said opposite side turn portions of other coils in the same winding stage, respectively, one of said coils in two of said winding stages each having one of said opposite side turn portions thereof disposed in one slot of a first pair thereof and another of said coils in said two winding stages each having one of said opposite side turn portions thereof disposed in the other slot of said first pair thereof, respectively, a third coil in one of said two winding stages and one coil in a third one of said winding stages of said at least three winding stages each having one of said opposite side turn portions thereof disposed in one slot of a second pair thereof and a fourth coil in said one of said two winding stages and another coil in said third one winding stage each having one of said opposite side turn portions thereof disposed in the other slot of said second pair thereof, and two coils in the other of said two winding stages and said third one winding stage each having said opposite side turn portions thereof disposed in a third pair of said slots and a fourth pair of said slots, respectively.
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32. A stationary assembly adapted to be used in a dynamoelectric machine, the stationary assembly comprising:
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a ferromagnetic core having a plurality of winding receiving slots; a multi-stage winding arrangement including a plurality of winding stages each having a plurality of coils and each of said coils having at least one conductor turn with side turn portions thereof received in said slots of said plurality thereof, some of said coils in said each winding stage having said side turn portions thereof sharing slots only with said side turn portions of other of said coils in the same winding stage, two pairs of said coils in one of said winding stages having side turn portions sharing slots with side turn portions of two pairs of said coils in another two of said winding stages, respectively, and another two pair of said coils in said another two winding stages having side turn portions which do not share slots, respectively.
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33. An electronically commutated motor comprising:
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a ferromagnetic stator having a bore therein; a plurality of winding receiving slots in said stator and intersecting with said bore; a multi-stage winding arrangement associated with said slots of said plurality thereof and including at least three winding stages adapted to be commutated in at least one preselected sequence, each of said winding stages having a plurality of coils, each of said coils in said each winding stage having at least one conductor turn and a pair of opposite side turn portions, respectively, some of said coils in said each winding stage having at least one of said opposite side turn portions thereof disposed in individual ones of said slots with one of said opposite side turn portions of another of said coils in a same winding stage, respectively, one of said coils of two winding stages each having one of said opposite side turn portions thereof disposed in one slot of a first pair thereof and another of said coils of said two winding stages each having one of said opposite side turn portions thereof disposed in the other slot of said first slot pair, respectively, a third coil in one of said two winding stages and one coil in a third winding stage each having one of said opposite side turn portions thereof disposed in one slot of a second pair thereof and a fourth coil in said one of said two winding stages and another coil in said third winding stage each having one of said opposite side turn portions thereof disposed in the other slot of said second slot pair, and two coils of said coil plurality in the other of said two winding stages each having one of said opposite sides thereof disposed in a third pair of said slots, respectively; a rotor disposed at least in part within said stator bore in magnetic coupling relation with said at least three winding stages and including a peripheral portion interposed between a pair of opposite end faces and arranged generally in coaxial relation with said stator bore, a shaft receiving opening extending through said rotor and intersecting with said opposite end faces, a plurality of discrete first pole sections integrally interconnected with each other and arranged in spaced relation generally about said rotor between said opposite end faces thereof, respectively, a plurality of other slots intersecting said peripheral portion between said opposite end faces and interposed between adjacent ones of said first pole sections, respectively, said other slots of said plurality there each having a pair of opposed sidewalls converging generally toward each other in a direction from said peripheral portion toward said shaft receiving opening with a base wall adjacent thereto interposed between said opposed sidewalls, and a plurality of pairs of opposed flanges extending between said opposite end faces at least adjacent said peripheral portion with said opposed flanges arranged so as to protrude into said other slots past said opposed sidewalls thereof, respectively; a plurality of discrete second pole sections arranged in said other slots between said opposed sidewalls thereof, respectively, said second pole sections each including another peripheral portion arranged so as to be at least generally coextensive with said first named peripheral portion, a pair of opposite sidewalls converging generally toward each other in a direction from said another peripheral portion toward said shaft receiving opening so as to be arranged generally in facing relation with said opposed sidewalls of said other slots and said opposed flanges, an end wall interposed between said opposite sidewalls and arranged generally in facing relation with said base wall, and a pair of opposite seats integral with said opposite sidewalls at least generally adjacent said end wall and extending generally toward said opposed sidewalls of said other slots respectively; a plurality of pairs of magnetic material elements arranged in abutting engagement between said opposed sidewalls of said other slots and said opposite sidewalls of said second pole sections and with parts of said magnetic material element pairs engaged with said seats on said second pole sections, respectively; and a hardenable non-magnetic material solidified in place within said other slots generally filling them and disposed between said flanges, said magnetic material element pairs, said first pole sections and said second pole sections so as to not only retain said second pole sections against displacement from said other slots but also to magnetically define the polarity of said first pole sections from that of said second pole sections, respectively.
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34. An electronically commutated motor comprising:
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a pair of ferromagnetic cores arranged at least in part generally in coaxial spaced relation with each other and with one of said cores being rotatable relative to the other thereof; a plurality of winding stages arranged generally about one of said one and other cores and adapted to be commutated in at least one preselected sequence; a plurality of discrete magnetic pole sections arranged generally about the other of said one and other cores so as to be disposed in magnetic coupling relation with said winding stages upon the commutation thereof in the at least one preselected sequence, respectively; a plurality of means arranged generally about said other of said one and other cores for receiving some of said pole sections in spaced relation between adjacent other pole sections, respectively; and means caged in said receiving means between said some pole sections and said adjacent other pole sections not only for maintaining said some pole sections against dispalcement from said receiving means but also for magnetically defining the polarity of said some pole sections from that of said adjacent other poles, respectively.
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38. An electronically commutated motor comprising:
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a stationary assembly including a ferromagnetic core with at least three winding stages arranged generally thereabout and adapted to be energized in a preselected sequence; a rotatable assembly including another ferromagnetic core rotatably arranged with said first named core; a plurality of discrete first pole sections of like polarity arranged generally about said another core in magnetic coupling relation with said at least three winding stages upon the energization thereof and defining in part a peripheral portion of said another core, respectively; a plurality of discrete second pole sections of a polarity opposite that of said first pole sections and arranged generally in preselected positions about said another core between adjacent ones of said first pole sections in magnetic coupling relation with said at least three winding stages upon the energization thereof, said second pole sections also defining in part said peripheral portion of said another core, respectively; a plurality of pairs of magnetic material elements engaged between said second pole sections and said adjacent ones of said first pole sections and also seated on at least one of said first and second pole sections, respectively; and a hardenable non-magnetic material in said another core and solidified in place between said adjacent ones of said first pole sections, said second pole sections and said magnetic material element pairs not only to retain said second pole sections against displacement from their preselected positions but also to magnetically define said second pole sections from said adjacent ones of said first pole sections, respectively.
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39. An electronically commutated motor comprising:
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a rotatable assembly having a plurality of polar regions; a stationary assembly associated in magnetic coupling relation with said rotatable assembly and including a plurality of winding receiving slots with the number of said slots being different than the product of an integer greater than zero multiplied by the number of said polar regions in said rotatable assembly, and a multi-stage winding arrangement having a plurality of winding stages adapted for commutation in at least one preselected sequence with each winding stage having a plurality of coils distributed in said slots generally about said stationary assembly.
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40. An electronically commutated motor comprising:
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a rotatable assembly having a plurality of polar regions; a stationary assembly associated in magnetic coupling relation with said rotatable assembly, and said stationary assembly including a plurality of winding receiving slots, and a multi-stage winding arrangement having a plurality of winding stages adapted for commutation in at least one preselected sequence with each winding stage having a plurality of coils distributed in said slots wherein the number of said slots is equal to the product of an integer greater than zero multiplied by the number of said polar regions in said rotatable assembly and with the product being increased or decreased by another integer not less than one or greater than two. - View Dependent Claims (41, 42, 43)
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44. An electronically commutated motor comprising:
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a pair of reltatively rotatable ferromagnetic cores; a plurality of winding receiving slots in one of said cores; a multi-stage winding arrangement including a plurality of winding stages adapted to be energized in a preselected sequence, each of said winding stages having a plurality of coils with each of said coils thereof having at least one conductor turn with side turn portions thereof received in said slots, some of said coils in said each winding stage having side turn portions thereof sharing slots only with side turn portions of other of said coils in the some winding stage, two pairs of said coils in one of said winding stages having side turn portions sharing slots with said side turn portions of two pairs of said coils in another two of said winding stages, respectively, and another pair of coils in one of said another two winding stages having side turn portions which do not share slots; and a plurality of discrete pole sections arranged generally about the other of said cores so as to be magnetically coupled with said each winding stage upon the energization thereof, respectively. - View Dependent Claims (45, 46, 47, 48)
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49. A rotatable assembly adapted to be used in a dynamoelectric machine, the rotatable assembly comprising:
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a ferromagnetic core having a peripheral portion interposed between a pair of opposite end faces; a plurality of slots in said core extending between said opposite end faces and intersecting with said peripheral portion, respectively; a plurality of ferromagnetic pole pieces disposed in said slots and each having a pair of opposite seats extending therefrom, respectively; a plurality of sets of magnetic material elements arranged in said slots between said pole pieces and said core so as to be engaged with said opposite seats on said pole pieces, respectively; and a hardenable non-magnetic material solidified within said slots and acting with said magnetic material element sets not only to define the polarity of said pole pieces from that of parts of said core generally adjacent thereto but also to retain said pole pieces against displacement from said slots, respectively. - View Dependent Claims (50, 51, 52, 53)
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Specification